Carlin 60200 - User Manual

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Model 60200 CAD Cell Oil
Primary Control Data Sheet
• Oil Pump Bleed Assist
60 seconds
• CAD Cell Resistance Monitoring Jack
Works with any multimeter
• Recycle on Flame Failure
• Serviceman Reset Protection
Latch-up after 3 consecutive lockouts
• Diagnostic LEDs
Status, lockout, ame
• 15-second, 30-second TFI
• Increased Flame Accuracy
• Thermostat/Aquastat Compatible
• Improved SMC Technology
Zero bleed voltage during standby
• Works Well with Generators
Insensitive to frequency changes
• Early Spark Termination (optional)
• Alarm Contacts
• Flame Signal Test Jack
Power input (red/white wire) 120 VAC, 60 HZ, 9VA
Limit circuit input (black wire) 120 VAC, 60 HZ
Motor load
10 FLA / 60 LRA
Ignitor load
120 VAC, 60 HZ, 500 VA
Valve load
120 VAC, 60 HZ, 2.0 A
Alarm contacts
24 V, AC/DC, 2A
Nozzle Line Heater
120 VAC, 60 HZ, 1 amp
Operating temperature limits
+32°F to +140°F
Storage temperature limits
-40°F to +185°F
Thermostat anticipator current
0.1 A, AC
CAD cell resistance (with flame) R < 1500 OHMS
Agencies
UL recognized (US & Canada)
Installing and Wiring
The 60200 control must be installed and serviced only by a qualified service technician.
1. Always disconnect power source before wiring to avoid electrical shock or damage to the control. All wiring must comply with
applicable codes and ordinances.
2. Thermostat terminals (T-T) provide a current source. Never apply external power to these terminals under any circumstances.
3. Alarm terminals provide a 24 VAC/VDC-rated dry contact.
Mounting
• The control may be mounted on a 4" x 4" junction box in any convenient location on the burner, furnace or wall. The location
must not exceed the ambient temperature limit, 140°F.
Wiring
• Wiring must comply with local and national electrical codes, and with the wiring diagram.
• Individual or bundled neutrals may be attached to any L2 terminal.
Field checks
1. Safety timing (TFI) test – Remove one CAD cell wire (F-F). Start burner. The control should lockout within the TFI time limit.
Replace CAD cell wire.
2. Flame failure test – Start burner. After ame is established (after TFI period), close the oil supply hand valve. This will cause a
flame failure sequence as described in the Startup & Operation section of this Data sheet. The control should recycle (restart after
65 seconds).
3. If control does not operate as described, check the wiring.
SEE WIRING DIAGRAM ON NEXT PAGE
Startup & Operation
Do not start the burner if the combustion chamber
contains oil or oil vapor.
Per UL requirements, the control will not turn on if the
CAD cell senses ame during the self-test. If the CAD cell sees light (ame) at the beginning of a cycle, the control will remain in
self-test mode until the CAD cell no longer senses light (flame). The amber LED will blink momentarily every 3 to 4 seconds and
green LED will be on or flashing.
Model 60200 Diagnostic LEDs
– Amber OFF – Amber ON – Amber FLASHING
– Green OFF – Green ON – Green FLASHING
– Red OFF – Red ON – Red FLASHING

Summary

Installing and Wiring

Mounting Guidelines

Details proper mounting of the control unit on a 4"x4" junction box, respecting ambient temperature limits.

Wiring Compliance

Emphasizes that all wiring must comply with local and national electrical codes and ordinances.

Field Checks and Tests

Outlines essential field checks, including safety timing (TFI) and flame failure tests for verification.

Startup and Operation Procedures

Diagnostic LED Indicators

Explains the function and status indications of the unit's diagnostic LEDs for monitoring operation.

Safety Precautions During Startup

Warns against starting the burner with oil/vapor and notes UL requirements for CAD cell self-test.

Power On and Self-Test Sequence

Details the boot-up test sequence, amber LED behavior upon power application, and self-test failures.

Standby and Call for Heat

Describes the control's standby state after self-test and its response to a thermostat's call for heat.

Ignition, Motor, and Valve Operation

Explains the sequence of ignitor, motor activation, and oil valve opening after the self-test.

Pump Prime Procedure

Provides the procedure for initiating pump prime and notes for optional pump prime sequences.

Trial For Ignition (TFI)

Explains the TFI time limit for sensing flame and the consequences of insufficient flame leading to lockout.

Run, Lockout, and Latch-up States

Details normal run state, conditions leading to control lockout, and the latch-up sequence.

Latch-up Reset Protocol

Provides a special, technician-only procedure for resetting the control after three consecutive lockouts.

Flame Failure and Motor Delay Off

Describes actions upon flame failure, including recycle, and the motor delay off (post-purge) sequence.

Service and Troubleshooting

No Power or Lockout Troubleshooting

Guides on diagnosing issues when the burner or control does not power on or is in lockout.

CAD Cell Troubleshooting

Covers diagnosing CAD cell issues like sensing light, resistance checks, and holder problems.

No-Start and Other Failures

Addresses other potential no-start problems like valve lead voltage, line voltage, and internal faults.

Repeated Flame Failure Causes

Lists checks for repeated flame failures, including air leaks, nozzle issues, and draft problems.

Control Lockout After TFI

Details checks for control lockout after the Trial For Ignition period, such as no oil or shorted electrodes.

Carlin 60200 Specifications

General

Voltage	120 VAC
Frequency	60 Hz
Flame Failure Response Time	0.8 seconds
Safety Standards	UL
Operating Temperature Range	-40°F to 150°F (-40°C to 66°C)