77-2520-R15 (5/2019) 1 / 20 www.carlisleft.com
Binks MODELS 102-2400 FRP,
102-2500 GEL-COAT, AND
102-2545 VINYL ESTER
AIR-ASSISTED AIRLESS
CENTURY SPRAY GUNS
Be sure you understand ALL of the following instructions
thoroughly BEFORE operating any part of the airless equip-
ment system. CONSULT YOUR BINKS REPRESENTA-
TIVE TO CLEAR UP ANY ITEMS OF INSTRUCTION
YOU DO NOT UNDERSTAND.
1. Under no circumstances should the spray gun be carelessly
handled nor its spray (even when the nozzle is removed)
directed at close proximity at any part of the human body.
2. NEVER cle
an, change, or remove nozzle from the spray
gun without doing the following:
a. Lock trigger (62) by pushing forward. Rotate locking
block in upward position.
b. Shut off pump and turn off air supply.
c. Release fluid pressure in the entire system, from pump
to spray gun. Stop pump in down position.
3. NEVER attempt to force the flow of liquid backward
through the gun.
4. NEVER plug a hose leak with your finger,
with adhesive
tape, or other “stop-gap” device.
5. NEVER operate the airless system with a defective hose.
ALWAYS replace the defective hose immediately. For
continuing safety, users are urged to:
a. ALWAYS handle carefully all hose connections, joints,
and seating surfaces on the spray gun to prevent dam-
age.
b. NEVER kink or bend the fluid hose into less than a
four inch radius.
c. FREQUENTLY check the hose for k
inks or abrasions.
These may develop into a rupture.
d. NEVER use standard hardware to modify the airless
system. ALWAYS use Binks high pressure fittings
only.
6. The airless pump must be grounded before operating the
airless system.
WARNING — HIGH PRESSURE — WARNING
UP TO 3500 POUNDS PER SQUARE INCH
• DO NOT POINT SPRAY GUN AT ANY PART OF THE HUMAN BODY
• FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CA
USE SEVERE INTERNAL INJURY
• IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY
• BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR
AIR ASSIST
AIR CAP
CATALYST
INJECTOR
CATALYST FILTER
CENTURY TIP
TRIGGER LOCK
AIR ASSIST INLET
1/4 NPS(m) / 1/4 NPT(m)
CATALYST INLET
1/4 NPS(m)
RESIN INLET
1/4 NPS(m) (102-2400 & 102-2500)
3/8 NPS(M) (102-2545)
102-2400 Century Wet-Out Gun
111-4052 Wrench
102-2521 Catalyst Injector
102-2526 Catalyst Injector
102-2531 Catalyst Injector
106-1170 Start Up Kit
102-2494 Night Cap
102-2500 Century Gel-Coat Gun
111-4052 Wrench
102-2515 Catalyst Injector
102-2518 Catalyst Injector
102-2521 Catalyst Injector
106-1170 Start Up Kit
102-2494 Night Cap
102-2545 Century Vinyl Ester Gun
111-4052 Wrench
102-2521 Catalyst Injector
102-2526 Catalyst Inj
ector
106-1170 Start Up Kit
102-2494 Night Cap
CHOPPER INLET
(not shown—see page 4)
EN
SERVICE MANUAL
AIR-ASSISTED AIRLESS
CENTURY SPRAY GUNS
MODELS 102-2400 FRP, 102-2500 GEL-COAT,
AND 102-2545 VINYL ESTER
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