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Carlton SP8018 TRX - User Manual

Carlton SP8018 TRX
101 pages
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Model SP8018 TRX
Machine Serial # _____________
Engine Model # _____________
Engine Specification # _____________
Engine Serial # _____________
Purchase Date _____________
Dealer _____________
Carlton
J. P. Carlton Company
Div. DAF Inc.
121 John Dodd Road
Spartanburg, SC 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.com
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Summary

Diesel Engine Exhaust Warning

California Proposition 65 Warning

Warning about diesel engine exhaust constituents and potential health risks in California.

Safety Alerts and Warnings

Operator and Machine Hazards

Alerts regarding inexperienced operators, loud noise, flying debris, machine tipping, and pinch points.

Stump Grinder Limited Warranty

Warranty Coverage and Validation

Details warranty coverage, voiding conditions, validation process, and engine warranty notes.

Warranty Explanation

Labor Costs and Critical Maintenance

Clarifies labor cost policies and highlights critical maintenance for engine longevity.

Foreword

Introduction to SP8018 TRX

Congratulates the owner and introduces the SP8018 TRX stump grinder's capabilities.

General Information

Manufacturers Rights and Machine Orientation

Details Carlton's rights and provides a guide to machine orientation for assistance.

Machine Features

Key Features and Specifications

Lists key features of the SP8018 TRX, including power, controls, and construction.

Machine Specifications

Technical Data and Dimensions

Provides detailed technical specifications like engine, weight, dimensions, and capacities.

Safety Precautions

Understanding Symbols and Personal Protection

Explains safety symbols and lists essential personal protective equipment.

Safe Operation and Hazard Avoidance

Outlines safe practices, fuel/battery handling, engine angle limits, and hazard avoidance.

Daily Checklist

Pre-Operation Checks

Lists essential daily checks for engine oil, filters, belts, and hydraulic oil levels.

Machine Controls

Engine Controls and Radio Transmitter Setup

Explains engine controls, radio transmitter setup, and starting sequence.

Machine Control Operations

Transmitter and Machine-Mounted Controls

Details using the radio transmitter and machine-mounted controls.

Hydraulic Controls

Track Control and Movement

Details how to control track movement for forward, reverse, and turning.

Control Adjustments

Scrape Blade, Cutter Head, and Speed Controls

Explains operating the scrape blade, cutter head, and adjusting speeds.

Flow and Gear Control

Flow and Gear Control Functionality

Explains how flow and gear controls affect machine travel speed and torque.

Clutch Engagement

Belt Switch Operation for Clutch

Explains engaging/disengaging the clutch using the belt switch at idle engine speed.

Radio Control System Servicing

Programming the Radio Transmitter and Receiver

Outlines procedures for programming the transmitter and receiver for communication.

Radio Control Troubleshooting

Transmitter Battery and Receiver Diagnostics

Guides on checking transmitter batteries and interpreting receiver lights for diagnostics.

Transporting the Machine

Trailer Loading and Towing Safety

Instructions on securing the trailer, loading ramps, and general towing safety.

Loading and Unloading Procedures

Machine Loading and Unloading Steps

Detailed steps for safely loading and unloading the machine onto a trailer.

Machine Operation

Pre-Operation Checks and Starting

Emphasizes reading manuals, checks, and starting the engine and radio transmitter.

Operational Steps

Engine Start, Control Testing, and Cutter Engagement

Details starting the engine, testing controls, positioning, and engaging the cutter head.

Grinding Operation

Cutter Head Swing Speed and Cutting Process

Advises on adjusting swing speed and describes the stump cutting process.

Post-Operation Procedures

Engine Cool-Down and Shut-Off

Instructions for lowering the cutter head, idling the engine for cooling, and shutting it off.

Machine Maintenance

Safety and Oil;Filter Maintenance

Crucial safety rules and guidance on checking/maintaining engine and hydraulic oil/filters.

Component Maintenance

Greasing and Bearing Checks

Instructions for weekly greasing of engine slide and checking cutter wheel/bearings.

Track Maintenance

Poly Chain Guard Cleaning and Track Tensioning

Procedures for cleaning the Poly Chain guard and tensioning tracks with grease.

Track Tensioning Details

Checking Track Tension Gap and Greasing

Explains checking the tension gap and greasing tracks to prevent jumping off.

Lubrication Chart

Scheduled Lubrication Tasks

Provides a schedule for greasing engine slide, bearings, and clutch.

Troubleshooting Guide

Engine, Hydraulic, Belt, and Cutter Wheel Issues

Lists common problems and corrections for engine, hydraulics, belts, and cutter wheels.

Further Troubleshooting

Machine Roar, Traction, Bearing, and Track Issues

Addresses machine roar, traction loss, bearing, and track issues with solutions.

Servicing Belts

Safety and Engine Belt Replacement

Outlines safety precautions and the procedure for replacing the engine belt.

Engine Belt Adjustment

Belt Tensioning and Adjustment

Explains checking belt tension and adjusting it using jam nuts.

V-Belt Drive Tensioning

General V-Belt Tensioning Rules

Provides simple rules for tensioning V-belt drives effectively.

Poly Chain Belt Service

Poly Chain Belt Care and Replacement

Emphasizes belt care and guides on replacement procedures.

Poly Chain Belt Adjustment

Belt Adjustment and Re-assembly

Details belt adjustment and re-assembly of the boom.

Servicing Bearings

Jackshaft, Cutter Wheel, and Grease Type

Instructions for greasing bearings and information on the recommended grease type.

Servicing Pivot Bearing

Turntable Bearing Lubrication and Inspection

Guidelines for lubricating and inspecting turntable bearings.

Servicing Cutter Wheel

Safety and Tooth Installation

Safety rules for cutter wheel service and instructions for tooth installation.

Cutter Wheel Tooth Arrangement

Pocket Inspection and Vibration Cancellation

Inspecting pockets and tooth arrangement for vibration cancellation.

Optional Cutter Wheel Service

Sandvik Dura Disk II and Tooth Requirements

Information on the optional Dura Disk II wheel and tooth installation.

Cutter Wheel Tooth Arrangement Details

Short Plow Bolt Bits and Plow Bolt Bits

Details on different types of teeth, their arrangement, and torque specifications.

Cutter Wheel Tooth Sharpening

Shank Chamfering and Health Hazard Warning

Instructions for tooth sharpening and a warning about grinding carbide health hazards.

Servicing Hydraulics

Hydraulic Oil and Filter Maintenance

Guidance on checking hydraulic oil level, type, and replacing the filter.

Hydraulic Oil Cooler Maintenance

Cooler Fins and Hose Inspection

Instructions for cleaning cooler fins and inspecting hydraulic hoses and connections.

Hydraulic System Servicing

Hydraulic Pump Replacement and Hose Safety

Steps for pump replacement and critical safety for hoses under pressure.

Service Actuator;Clutch

Safety and Actuator Adjustment

Safety rules for service and procedures for adjusting the actuator assembly.

Actuator and Clutch Adjustment

Clutch Arm Travel and Lubrication

Details adjusting clutch arm travel and clutch lubrication procedures.

Machine Wiring Diagrams

Remote Wiring Diagram

Provides the wiring diagram for the remote control system.

Boom Assembly

Turntable Assembly Parts

Lists parts for the turntable assembly with item numbers and descriptions.

Boom Assembly Components

Engine Slide Assembly Parts

Lists parts for the engine slide assembly with item numbers and descriptions.

Boom Assembly Parts List

Engine Belt Assembly Parts

Lists parts for the engine belt assembly, including belts and air filters.

Boom Assembly Parts

Jack Shaft Assembly Parts

Lists parts for the jack shaft assembly.

Boom Assembly Parts

Poly Chain Assembly Parts

Lists parts for the Poly Chain® assembly, including guards and belts.

Boom Assembly Parts

Cutter Wheel Assembly Parts

Lists parts for the cutter wheel assembly, including teeth, pockets, and bolts.

Chip Guard Assembly

Chip Deck and Guard Brackets

Lists parts for the chip deck and various guard brackets.

Track Assembly

Track Side Frame Assembly Parts

Lists parts for the track side frame assembly.

Track Assembly Components

Large Idler Assembly Parts

Lists parts for the large idler assembly.

Track Assembly Components

Spring Adjust Assembly Parts

Lists parts for the spring adjust assembly.

Stump Cutter Specifications

Model Comparison Data

Table comparing various stump cutter models based on engine, dimensions, and features.

Omnex Radio Control System Manual

System Overview and Components

Introduces the Omnex ORIGA remote control system and its components.

Omnex Safety Precautions

General and Installation Safety

General safety rules for installation and operation of the radio control system.

Omnex System Overview

ORIGA T151;R161 System Description

Describes the features and capabilities of the Omnex ORIGA remote control system.

Installing the Omnex Receiver

Receiver Wiring and Connector Assignments

Shows receiver wiring and lists connector pin assignments for the R161.

Omnex Special Functions

Receiver Output Controls

Explains how receiver outputs control cutter functions like Up, Down, Left, Right, and Gear/Flow.

Powering the Omnex Transmitter

Transmitter Battery Installation and Link Test

Instructions for battery installation and testing the transmitter/receiver link.

Omnex Download ID Code

Receiver Case and Transmitter Configuration

Steps to open the receiver case and prepare the transmitter for ID code download.

Omnex ID Code Download Procedure

Primary, Secondary, and Multiple ID Codes

Procedures for downloading ID codes to the receiver, including multiple transmitters.

Omnex T151 Transmitter Diagnostics

Transmitter Status Indicators

Explains transmitter light indicators for battery status, failures, and operations.

Omnex R161 Receiver Diagnostics

Receiver Status and Trouble Indicators

Describes receiver normal status and trouble indicators with solutions.

Omnex Troubleshooting - Receiver

Test the R161 Receiver

Flowchart for diagnosing R161 receiver issues based on light status.

Omnex Troubleshooting - Transmitter

Test the T151 Transmitter

Flowchart for diagnosing T151 transmitter issues based on light and switch status.

Omnex Troubleshooting - Communication

Test Transmitter;Receiver Communication

Steps to test communication between transmitter and receiver, including ID code matching.

Omnex Troubleshooting - ID Download

Considerations for ID Download

Potential issues and solutions during the ID download process.

Omnex Parts and Specifications

Component Part Numbers and System Specs

Lists part numbers and system specifications for the Omnex radio control components.

Carlton SP8018 TRX Specifications

General IconGeneral
BrandCarlton
ModelSP8018 TRX
CategoryLawn and Garden Equipment
LanguageEnglish

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