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Carlton SP4012 - User Manual

Carlton SP4012
153 pages
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Model SP4012
Equipped with a 27HP Kohler Engine
Machine Serial # _____________
Engine Model & Spec # _____________
Engine Serial # _____________
Purchase Date _____________
Dealer _____________
Carlton
J.P.Carlton Company
Div. D.A.F. Inc.
121 John Dodd Road
Spartanburg, SC 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.com

Table of Contents

Questions and Answers

  • O
    olsenzacharyAug 15, 2025
    Why Carlton Grinder engine will not start?
    • A
      ashleedeleonAug 16, 2025
      If your Carlton Grinder's engine won't start, it could be due to a few reasons: a loose ground wire (clean and tighten it), a loose hot wire (clean and tighten it), or a dead battery (recharge or replace it).
  • O
    ortegarobertAug 19, 2025
    Why Carlton Grinder hydraulic system loss of power?
    • L
      Lee EwingAug 19, 2025
      A loss of power in the hydraulic system of your Carlton Grinder can occur due to several factors: low oil (refill with the correct oil), a valve set too low (adjust the relief valve), a missing or sheared key on the pump shaft (remove the pump and replace or repair the keyway), or a bad cylinder (replace the cylinder packing).
  • R
    robertwrightAug 21, 2025
    What causes Carlton Grinder belt squeal?
    • W
      walkeramyAug 21, 2025
      Belt squeal in your Carlton Grinder is typically caused by belt tension being too loose (tighten the belt) or the belt being out of line (align the pulleys).
  • D
    Dr. Caroline BrownAug 25, 2025
    Why Carlton Grinder cutter wheel throwing teeth?
    • C
      Christopher MorrisAug 25, 2025
      If your Carlton Grinder's cutter wheel is throwing teeth, the cause could be a bad pocket (replace the pocket), dirt in the pocket (clean the pocket and replace missing teeth), or a worn cutter wheel (replace the cutter wheel).
  • M
    Mary HernandezAug 27, 2025
    What causes Carlton Grinder traction loss of power?
    • P
      Paige RamosAug 28, 2025
      If your Carlton Grinder experiences a loss of traction power, possible causes include an open free wheel valve (close the free wheel valve), a worn free wheel valve (replace the free wheel valve), a relief valve set too low (increase relief valve pressure by turning the relief valve screw inward), or a worn hydraulic motor (replace the hydraulic motor).
  • L
    Logan PerryAug 30, 2025
    Why Carlton Grinder cutter wheel breaking teeth?
    • K
      kathryn98Aug 30, 2025
      If the cutter wheel on your Carlton Grinder is breaking teeth, it is likely because the teeth are set too far out of the pocket. Use a gauge to set the teeth correctly.
  • Q
    qpierceSep 3, 2025
    What causes roar in Carlton Grinder when cutter wheel is engaged?
    • M
      mccallbrittanySep 3, 2025
      A roaring sound in your Carlton Grinder when the cutter wheel is engaged may be caused by belt guards rubbing on the jackshaft or cutter wheel shaft (re-position guards off of shafts), or jackshaft or cutter wheel bearings going bad (replace bearings).
  • A
    Austin KeySep 5, 2025
    Why Carlton Grinder cutter head swings faster one way than the other?
    • J
      jgoodwinSep 5, 2025
      If the cutter head on your Carlton Grinder swings faster in one direction than the other, the counter balance valve is likely out of adjustment. Adjust the counter balance valve to equalize the swing speed.
  • B
    burnskathySep 8, 2025
    Why Carlton Grinder swing cylinder loss of power?
    • A
      Adrienne CooperSep 9, 2025
      If your Carlton Grinder experiences a loss of power in the swing cylinder, it is likely because the cutter head speed adjustment screw is turned wide open. To slow the cutter head swing at high RPM, turn the valve counter-clockwise.
  • A
    Andrew SalazarSep 12, 2025
    Why Carlton Grinder bearing will not take grease?
    • L
      Laura DavisSep 12, 2025
      If a bearing on your Carlton Grinder will not take grease, the grease fitting is likely clogged. Replace the fitting.

Summary

DIESEL ENGINE EXHAUST WARNING

CALIFORNIA Proposition 65 Warning

Warning regarding diesel engine exhaust constituents known to cause cancer, birth defects, and reproductive harm.

SAFETY ALERT

General Safety Alerts and Warnings

Alerts for danger, warning, caution regarding machine operation, hazards, and personal safety.

STUMP GRINDER LIMITED WARRANTY

MACHINE FEATURES

MACHINE SPECIFICATIONS

SAFETY PRECAUTIONS

Personal Protection

Guidelines for operator personal protective equipment and safety practices.

Be Safe and Practice Safe Operation

General safety guidelines for operating the machine safely and preventing injury.

SAFETY PRECAUTIONS DESCRIBED IN ENGINE MANUAL

Engine Manual Safety Warnings

Safety warnings specific to the engine manual, including fuel, rotating parts, hot parts, and electrical shock.

MACHINE CONTROLS

MACHINE CONTROLS

TRANSPORTING

MACHINE OPERATION

Starting Procedures

Steps for starting the stump grinder engine and testing controls.

MACHINE OPERATION

MACHINE MAINTENANCE

Maintenance Safety

Safety precautions to follow before performing any machine maintenance.

MACHINE MAINTENANCE

LUBRICATION CHART

TROUBLE SHOOTING GUIDE

SERVICING BELTS

SERVICING BEARINGS

SERVICING CUTTER WHEEL

SERVICING HYDRAULICS

KOHLER. COMMAND OWNERS MANUAL

Engine Safety Precautions

Essential safety precautions for operating and servicing Kohler engines.

KOHLER. COMMAND OWNERS MANUAL

Oil and Fuel Recommendations

Guidance on selecting the correct oil and fuel for optimal engine performance.

Engine Oil and Filter Service

Detailed procedures for changing engine oil and replacing the oil filter.

Carburetor and Fuel System Service

Troubleshooting and service for carburetor, fuel lines, and filters.

KOHLER. COMMAND OWNERS MANUAL

KOHLER. COMMAND OWNERS MANUAL

Engine Operation Procedures

Instructions for starting, stopping, and operating the engine under various conditions.

Maintenance Schedule

Recommended maintenance tasks and their required frequency for engine longevity.

KOHLER. COMMAND OWNERS MANUAL

OMNEX TRUSTED WIRELESS JP Carlton SP4012 Installation; Configuration Manual

Remote System Safety and Overview

Safety precautions and system overview for the remote control.

OMNEX TRUSTED WIRELESS JP Carlton SP4012 Installation; Configuration Manual

OMNEX TRUSTED WIRELESS JP Carlton SP4012 Installation; Configuration Manual

OMNEX TRUSTED WIRELESS JP Carlton SP4012 Installation; Configuration Manual

Download ID Code Procedure

Steps to download the transmitter's unique ID code to the receiver.

Diagnostics - T151 Transmitter

Interpreting diagnostic lights and codes for the T151 transmitter.

OMNEX TRUSTED WIRELESS JP Carlton SP4012 Installation; Configuration Manual

Trouble Shooting Guide - Chart #1

Flowchart for troubleshooting receiver issues.

Carlton SP4012 Specifications

General IconGeneral
BrandCarlton
ModelSP4012
CategoryLawn and Garden Equipment
LanguageEnglish

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