Carlton SP4012 - SAFETY ALERT; General Safety Alerts and Warnings

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SP4012 SAFETY ALERT

Table of Contents

Safety Alert5
Table of Contents19
Foreword21
General Information22
Machine Features23
Machine Specifications24
Personal Protection25
Safety Precautions25
- Incorrect Position30
- Correct Position30
Daily Checklist30
- Steering Travel31
- Engine Controls31
- Hydraulic Controls31
Machine Controls31
- Unit Travel32
- Cutter Wheel32
- Tongue32
- Boom Travel32
- Ground Stake33
- Cutter Wheel Engagement Lever33
- Swing Speed Adjustment34
- Gear Selector34
- Travel Speed Adjustment34
- Freewheeling Valve34
- Optional 4-Wheel Drive and Blade Functions35
- Optional Remote Control36
- Operation – Wired36
- Safety37
- Converting from Wired to Radio Transmitter37
- Operation – Wireless38
- Programming – Wireless39
- Troubleshooting40
Transporting41
- Loading42
- Unloading42
- Starting43
Machine Operation43
Machine Maintenance46
Lubrication Schedule50
Lubrication Chart50
Trouble Shooting Guide51
- Replacing V-Belt53
- Servicing Belts53
Servicing Belts56
- Replacing Poly Chain Belt57
- Replacing Jackshaft Bearings61
Servicing Bearings61
Replacing Cutter Wheel Bearings65
Servicing Front Axle70
Servicing Boom Pivot71
Servicing Cutter Wheel72
- Tooth Arrangement73
- Optional74
- Servicing Cutter Wheel76
- Hydraulic Oil & Filter77
Servicing Hydraulics77
- Hydraulic Oil Cooler78
- Replacing Hydraulic Pump79
- Replacing Hardened Bushings79
- Standard Wiring Diagram80
Machine Wiring80
- Remote Wiring Diagram81
- Remote Box Wiring Diagram82
- Radio Wiring Diagram83
- Machine Wiring83
- Hydraulic Inlet Assembly84
Hydraulic Assembly84
- Steering Hydraulic Assembly85
- Traction Hydraulic Assembly86
- Lift Hydraulic Assembly87
- Tongue Hydraulic Assembly88
- Swing Hydraulic Assembly89
- Hydraulic Return Assembly90
- Control Valve Assembly91
Front Axle Assembly97
Front Axle Assembly98
Rear Wheel Assembly101
- Dual Wheel Assembly102
- Lower Pivot Assembly103
- Two Wheel Drive with Tongue Extension103
- Upper Pivot Assembly104
Boom Assembly106
- Boom Assembly107
- Engine Belt Assembly107
- Belt Engagement Assembly108
- Jackshaft Assembly110
- Poly Chain Belt Assembly111
- Cutter Wheel Assembly112
- Cutter Wheel Assembly114
Chip Guard Assembly116
- Stump Cutters117
- Safety Precautions119
- Oil Recommendations122
- Oil Type122
- Fuel Recommendations122
- General Recommendations122
- Operating Instructions123
- Emission Compliance Period (Hours)123
- Model Designation123
- Engine Identification Numbers123
- Cold Weather Starting Hints124
- Stopping125
- Battery125
- Cooling125
- Engine Speed125
- Maintenance Instructions125
- Oil Sentry126
- Maintenance Schedule126
- Check Oil Level126
- Change Oil and Filter, Service Oil Cooler127
- Oil Drain Plugs, Oil Filter, and Oil Cooler127
- Service Oil Cooler128
- Cleaning Oil Cooler128
- Air Cleaner System Components128
- Service Precleaner128
- Removing Elements129
- Heavy-Duty Air Cleaner Assembly129
- Heavy-Duty Air Cleaner129
- Service Paper Element129
- Clean Air Intake/Cooling Areas130
- Ignition System130
- Check Spark Plugs130
- Battery Charging130
- Fuel System130
- Carburetor Troubleshooting and Adjustments131
- EFI Fuel Filter and Line131
- Fuel Line131
- Family Number Location131
- Holding Throttle Lever against Idle Stop Screw132
- Adjust Carburetor132
- Governed Idle Spring Location132
- Models with Governed Idle System132
- Electronic Fuel Injection (EFI) Syste133
- Model CH750133
- Keihin Two-Barrel Carburetor133
- Optimum Low Idle Fuel Settings133
- Adjustment – EFI Throttle Body134
- EFI Throttle Body Manifold134
- Troubleshooting134
- Specifications135
- Major Repair135
- Storage135
- Parts Ordering135
- System Overview141
- Features141
- T151 Dimensions and Controls141
- Installing the Receiver142
- Wiring Diagram142
- Connector Pin Assignments142
- R160 Dimensions142
- Power Connections and Wiring143
- Special Functions143
- Mounting and Installation143
- Installation Considerations143
- Install Batteries144
- Turn on the Transmitter144
- Download ID Code145
- Opening the Receiver Case145
- Put Receiver into Setup146
- Diagnostics - T151 Transmitter147
- Trouble Indicators148
- Normal Operation148
- Diagnostics - R160 Receiver148
- Test the Receiver - R160149
- Test the Transmitter - T151150
- Testing the Transmitter/Receiver Communication151
- Considerations When Downloading the ID152
- Potential Downloading Issues152
- Possible Solutions152
- Reprogramming Tips152
- Part & Accessories153

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