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Carotron P22194-1 - User Manual

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P22194-1
DC DRIVE
Instruction Manual
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Summary

General Description

Features

Lists key features of the P22194-1 DC drive, covering input, output, and operational capabilities.

Specifications

Electrical Specifications

Details electrical input, output, and accessory specifications for the DC drive.

Physical Specifications

Provides physical dimensions and mounting details for the P22194-1 control.

General Installation

Control Installation

Guidelines for mounting and installing the motor control unit, considering airflow and heat.

Wiring Guidelines

Recommendations for preventing interference and ensuring proper wiring for signal and high-level connections.

Terminal Connections and Functions

A.C. Power Connections and Fusing

Details AC power input connections, fusing, and recommended transformer usage.

Motor Connections

Instructions for connecting motor field and armature leads, including polarity considerations.

Interlock Connections

Explains relay contact connections for fault, current limit, and motor interlock circuits.

Operator Connections

Details connections for operator controls such as Run, Stop, O-Stop, Reset, and Jog functions.

Signal Wiring Connections

Details connections for signal wiring, including jog speed, run speed, tachometer, and torque limit.

Programming Jumpers

Programming Jumpers

Details the function and placement of programming jumpers J1, J2, J3, and J4.

Adjustment Potentiometers

Introduces the control board's adjustment potentiometers and their location.

Common Customer Adjustments

Explains common adjustments like Max Jog Speed, Jog Accel/Decel, Max Run Speed, and Min Run Speed.

Complex Adjustments

Details complex adjustments for Integral Null, Velocity Integral, Velocity Proportional, Current Integral, and Current Proportional.

Circuit Test Points

Lists and describes various circuit test points for diagnostics and monitoring.

Start-up Procedure

Adjustment and Programming

Covers presets, programming jumper settings, and potentiometer adjustments for initial setup.

Initial Pretest and Power-up

Outlines pre-power-up checks, ground fault testing, and initial power application steps.

Motor Start-up

Steps for rotating the motor, checking direction, and verifying speed feedback during startup.

Calibration and Fine Tuning

Details calibration procedures for IR Compensation, Integral Null, and Proportional/Integral gains.

Fault Conditions

Low Line;Phase Loss

Describes the fault condition caused by low line voltage or momentary phase loss.

Field Loss

Explains the fault condition resulting from a discontinuity in motor field current.

Over Current Fault

Details the Over Current Fault, controlled by jumper and trip pot settings.

Spare Parts

Printed Circuit Board Assemblies

Lists part numbers for control, power supply, and CT boards.

Fuses

Lists part numbers and specifications for semiconductor and time-delay fuses.

Power Components

Describes the armature bridge SCR power modules used in the drive.

Drawings

SIZE AND MOUNTING DIMENSIONS

Provides dimensional drawings for the control unit's size and mounting.

POWER AND SIGNAL CONNECTIONS

Shows the wiring diagram for AC power, motor, and signal connections.

POWER COMPONENT LOCATION

Illustrates the physical location of power components within the drive chassis.

CONTROL BOARD COMPONENT LOCATION

Shows the component layout on the control board for identification and reference.

WIRING DIAGRAM

Provides the overall wiring diagram for the P22194-1 drive system.

Standard Terms & Conditions of Sale

General

Outlines the general terms and conditions governing sales agreements between the company and purchaser.

Prices

Details policies regarding price changes, quotations, and order acceptance.

Shipping dates

Explains conditions affecting shipping dates and liability for delays.

Warranty

Covers warranty terms for manufactured products, parts, and engineered systems.

Terms of payment

Specifies standard payment terms, due dates, and late payment charges.

Order cancellation

Outlines the procedure and costs associated with order cancellation.

Changes

Details the process for making changes to specifications and their impact on price/delivery.

Returned material

Explains the procedure for returning products or parts for credit or replacement.

Packing

Describes standard packing procedures and charges for special or overseas shipments.

Standard transportation policy

Defines the standard transportation policy, including F.O.B. terms and claims.

Carotron P22194-1 Specifications

General IconGeneral
BrandCarotron
ModelP22194-1
CategoryDC Drives
LanguageEnglish

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