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Carrier TRANSICOLD 69NT40-489 User Manual

Carrier TRANSICOLD 69NT40-489
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Model
69NT40-489
T- 259 Rev F
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Carrier TRANSICOLD 69NT40-489 Specifications

General IconGeneral
BrandCarrier TRANSICOLD
Model69NT40-489
CategoryRefrigerator
LanguageEnglish

Summary

General Description of Unit Components

Compressor Section Details

Details about the compressor, its components, and related parts.

Condenser Section Overview

Description of the condenser fan motor, coil, and airflow.

Evaporator Section Components

Components of the evaporator section, including fans, coil, heaters, and defrost.

Control Box Contents

Components within the control box, including switches, breakers, and modules.

Refrigeration System Data and Specifications

Compressor Motor Assembly Specifications

Specifications like number of cylinders and model number.

Approved Compressor Oil Type

Specifies the type of compressor oil to be used.

Compressor Oil Charge Quantity

Details the quantity of oil for the compressor.

Compressor Oil Sight Glass Check

Guidance on checking the oil level via the sight glass.

Expansion Valve Superheat Verification

Procedure for verifying expansion valve superheat.

Heater Termination Thermostat Settings

Specifications for the heater termination thermostat's open/close points.

High Pressure Switch Settings

Cut-in and cut-out pressure settings for the high pressure switch.

Electrical Data and System Components

Circuit Breaker Trip Settings

Trip settings for circuit breakers CB-1 and CB-2.

Compressor Motor Full Load Amps

Full Load Amps (FLA) for the compressor motor.

Condenser Fan Motor Specifications

Bearing lubrication, FLA, horsepower, rotation, speed, and voltage/frequency.

Evaporator Fan Motor Specifications

Bearing lubrication, FLA, horsepower, rotation, speed, and voltage/frequency.

Fuse Ratings for Control Systems

Fuse ratings for control circuit, controller, and DataCorder.

Power Autotransformer Functionality

Function and location of the power autotransformer for voltage conversion.

Refrigeration Circuit Operation

Safety and Protective Devices

Fresh Air Makeup Vent Control

How to adjust the fresh air makeup vent for airflow control.

Module and System Operations

Remote Monitoring System Functionality

Functionality of the remote monitoring system and its indicators.

Suction Solenoid Valve Operation

How the suction solenoid valve operates based on set point.

Suction Solenoid Override Function

Function to restrict SSV opening under certain conditions.

Water-Cooled Condenser Usage

Use and operation of the water-cooled condenser.

Micro-Link 2 Controller Module Details

Controller Module Brief Description

Overview of the controller's functions and capabilities.

Controller Programming with Memory Cards

Use of memory cards for software loading and configuration.

Configuration Software Parameters

Software that defines unit components and sensor configurations.

Controller Keypad and Display Layout

Description of the keypad, display module, and controller module.

Controller Temperature Control Modes

Explanation of control ranges and modes for temperature management.

Conventional Mode in Perishable Range

Operation for perishable range, including conventional mode.

Dehumidification Mode Operation

Activation and operation of the dehumidification mode.

Economy Mode Operation

User-selectable mode for power saving purposes.

Bulb Mode Operation in Frozen Range

Extension of dehumidification mode for precise control.

Conventional Mode in Frozen Range

Control method for frozen range using compressor cycling.

Economy Mode Deactivation in Frozen Range

Deactivation of economy mode and its operation in frozen settings.

Bulb Mode Restrictions in Frozen Range

Restrictions and behavior of bulb mode with frozen set points.

Controller Function Code Overview

Accessing and explanation of 37 operator-selectable functions.

Controller Function Code Details

Modulation Valve Opening (%) Function

Function of the suction modulation valve.

Suction Solenoid Valve Status

Operation of the suction solenoid valve for refrigerant flow.

Line Current Measurement (Phases A, B, C)

Function of current sensors for control and diagnostics.

Mains Power Voltage Detection

How mains voltage is determined and used for settings.

Ambient Temperature Sensor Function

Function of the ambient sensor measuring outside temperature.

Compressor Suction Temperature (Optional)

Display-only temperature of the compressor suction.

Controller Function Codes (Continued)

Compressor Discharge Temperature (Optional)

Measured temperature near the compressor discharge valve.

Compressor Suction Pressure (Optional)

Display of compressor suction pressure via transducer.

Discharge/Condenser Pressure Sensor (Optional)

Display of discharge or condenser pressure.

Compressor Motor Hour Meter Recording

Records total compressor run time.

Relative Humidity Measurement (Optional)

Displays relative humidity for units with a humidity sensor.

Battery Status Check

Tests the optional battery pack's voltage and status.

Defrost Termination Sensor Function

Sensor location and function for defrost initiation/termination.

Controller Failure Action and Alarm Codes

Failure Action Code Settings

Defines unit actions during sensor failures or out-of-range conditions.

In-Range Temperature Tolerance Settings

Determines temperature bandwidth for in-range light illumination.

Dehumidification Control Settings

Settings for relative humidity control and dehumidification.

Economy Mode Activation

User-selectable mode for power saving purposes.

Bulb Mode Selection

Extension of dehumidification mode for precise control.

Evaporator Fan Speed Selection

Selectable evaporator fan speeds (alt, Lo, Hi).

Defrost Termination Sensor Setting

Adjusts temperature for defrost termination based on bulb mode.

Controller Alarm Identification

Explanation of the alarm philosophy and display indicators.

Controller Alarm Troubleshooting

Current Over Limit Alarm

Alarm triggered when current limit cannot be maintained.

Discharge Temperature Over Limit Alarm

Alarm for excessive discharge temperature or sensor failure.

Pressure Sensor Failure Alarms

Alarm for invalid pressure sensor readings.

Humidity Sensor Failure Alarm

Alarm for invalid humidity sensor readings.

Internal Microprocessor Failure (ERR #)

Indicates a controller failure requiring replacement.

Low Mains Voltage Message (LO)

Message indicating low mains voltage and function code restrictions.

Compressor High Pressure Safety Alarm

Alarm due to open compressor high discharge pressure safety switch.

Heat Termination Thermostat Safety Alarm

Alarm triggered by the opening of the heat termination thermostat.

Defrost Termination Sensor Failure Alarm

Indicates probable failure of the defrost termination sensor.

Heater Failure Alarm

Alarm caused by improper amperage during heater activation.

Compressor Circuit Failure Alarm

Alarm triggered by improper current draw during compressor operation.

Pre-Trip Diagnostics Procedures

Pre-Trip Diagnostics Overview

Suspends normal operation for diagnostic tests.

Starting and Terminating Pre-Trip Tests

How to initiate and exit the pre-trip menu.

Current Limiting During Pre-Trip Mode

How current limiting functions during pre-trip tests.

Pre-Trip Test Codes Reference

Reference to pre-trip test codes and their descriptions.

Manual Pre-Trip Test Execution

Performing individual pre-trip tests and interpreting results.

Automatic Pre-Trip Test Operation

Executing consecutive tests automatically and handling failures.

Viewing Pre-Trip Test Results

How to view pass/fail results for pre-trip tests.

Heater On/Off Test Procedures

Tests if the heater turns on/off and measures current draw.

Condenser Fan On/Off Test Procedures

Tests if the condenser fan turns on/off and measures current draw.

Evaporator Fan Speed Tests

Tests evaporator fan speeds (low and high) and current draw.

Supply/Return Probes Test

Compares supply and return probe temperatures.

Primary/Secondary Supply Probe Test

Compares primary and secondary supply probe temperatures.

Compressor Start-Up Test

Tests compressor start-up and current draw.

High Pressure Switch Open/Close Tests

Tests if the high pressure switch opens/closes at specified pressures.

Perishable Mode Heat Test

Tests the unit's ability to heat to a set point in perishable mode.

Perishable Mode Pull Down Test

Tests the unit's ability to pull down temperature in perishable mode.

Perishable Mode Temperature Maintenance Test

Tests the unit's ability to maintain temperature in perishable mode.

Defrost Cycle Test

Tests the defrost cycle initiation and termination.

Frozen Mode Setup Test

Tests the unit's setup for frozen mode operation.

Frozen Mode Pull Down Test

Tests the unit's pull down capability in frozen mode.

Frozen Mode Temperature Maintenance Test

Tests the unit's ability to maintain temperature in frozen mode.

DataCorder Module Functions

DataCorder Module Overview

Overview of the DataCorder module's components and functions.

Data Storage and Default Settings

Data storage capacity and factory default settings.

Logged Data and Events

List of events and data logged by the DataCorder.

DataCorder Programming Cards

Use of programming cards for loading software.

Operational Software Functions

Software that controls the DataCorder module's functions.

Configuration Software Parameters

Software defining unit components and sensor configurations.

DataCorder Functions Access

Accessing DataCorder functions via keypad.

DataCorder Diagnostics Procedure

Start-up diagnostics processing for DataCorder hardware.

DataCorder Battery Pack Test

Tests the optional battery pack voltage.

Trip Start Processing Initiation

How to initiate a Trip Start event.

Data Recording Modes

Standard and generic recording modes.

Standard Mode Data Configuration

Configuring DataCorder for standard data monitoring.

DataCorder Alarm History Management

Displaying and managing the DataCorder alarm history.

DataCorder Alarm Processing

How alarms are processed and displayed by the DataCorder.

DataCorder Status LED Indicators

Meaning of the DataCorder's status LEDs.

DataCorder Function Code Reference

Accessing and explanation of DataCorder function codes.

USDA/Message Trip Comment Entry

Entering comments for USDA or other trip recordings.

USDA Cold Treatment Recording

Special recording for USDA cold treatment purposes.

Pre-Trip Data Recording Functionality

Recording pass/fail information and unit data from pre-trip tests.

DataCorder Communications and Interrogation

Methods for retrieving data using a computer or RMU.

USDA Cold Treatment Procedure Steps

Steps required to initiate a USDA Cold Treatment.

USDA Probe Placement Guidelines

Instructions for placing USDA cold treatment probes.

Initiating USDA Recording Process

Steps to initiate USDA recording using the interrogator.

Unit Operation and Control Features

Pre-Trip Inspection Checklist

Checks to perform before starting the unit.

Starting and Stopping Unit Instructions

Procedures for starting and stopping the unit.

Post-Startup Inspection Checks

Checks to perform after the unit has started.

Crankcase Heater Operation

Operation of the crankcase heater when the compressor is off.

Cooling Operation Below -10°C

Cooling operation in frozen temperature ranges.

Cooling Operation Above -10°C

Cooling operation in perishable temperature ranges.

Heating Mode Operation

Heating mode operation and its lockout conditions.

Defrost Cycle Operation

Operation of the defrost cycle, including initiation and termination.

Economy Mode Operation

Operation of the economy mode for power saving.

Troubleshooting Unit Operations

Unit Will Not Start or Starts Then Stops

Possible causes for unit failure to start or intermittent stopping.

Insufficient Cooling Issues

Potential causes for insufficient cooling.

Continuous Cooling Operation

Refrigeration system issues causing continuous cooling.

Heating or Insufficient Heating Issues

Component failures causing heating issues.

Heating Termination Failures

Reasons for heating not terminating properly.

Defrost Malfunction Troubleshooting

Causes for automatic or manual defrost failure.

Abnormal Cooling Pressures

Causes of high discharge and low suction pressures during cooling.

Abnormal Noise or Vibrations Troubleshooting

Causes of noise and vibration from compressor or fans.

Temperature Controller Malfunctions

Reasons for temperature controller failure.

Evaporator Air Flow Issues

Causes of blocked or restricted evaporator airflow.

Troubleshooting Valve and System Issues

Thermostatic Expansion Valve Malfunctions

Causes of low suction pressure with high superheat or vice versa.

Power Autotransformer Malfunctions

Reasons for unit failure to start related to the autotransformer.

Evaporator Motor Transformer Malfunctions

Reasons for unit failure to start related to the evaporator motor transformer.

Water-Cooled Condenser Issues

Causes of high discharge pressure with water-cooled systems.

Service Procedures for System Components

Manifold Gauge Set Usage

How to use the manifold gauge set for system operations.

Preparing a New Manifold Gauge Set

Procedures for evacuating and preparing a new manifold gauge set.

Connecting the Manifold Gauge Set

Steps for connecting the manifold gauge set to the system.

Preventing Refrigerant Trapping During Disconnect

Steps to prevent trapping liquid refrigerant when disconnecting.

Removing the Manifold Gauge Set Safely

Procedure for safely removing the manifold gauge set.

Service Procedures for Valves and Refrigerant

Suction and Discharge Service Valve Operation

Function and operation of the service valves.

Pumping Down Unit or Removing Refrigerant

How to pump down the unit or remove refrigerant safely.

Refrigerant Leak Checking Procedures

Procedures for checking for refrigerant leaks.

Evacuation and Dehydration General Information

Importance of moisture removal in refrigeration systems.

Evacuation and Dehydration Preparation

Steps to prepare for evacuation and dehydration.

Evacuation and Dehydration Procedure Steps

Step-by-step procedure for evacuation and dehydration.

Checking Refrigerant Charge

Procedures for checking the refrigerant charge.

Adding Full Refrigerant Charge

Procedure for adding a full refrigerant charge.

Adding Partial Refrigerant Charge

Procedure for adding a partial refrigerant charge.

Compressor Service and Maintenance

Compressor Model 06DR Replacement Procedure

Procedure for replacing the compressor.

Compressor Disassembly Guide

Procedure for disassembling the compressor.

Compressor Reassembly Instructions

Procedure for reassembling the compressor.

Compressor Oil Level Check and Adjustment

Checking and adjusting the compressor oil level.

Component Service and Calibration

Moisture-Liquid Indicator Service

Function and interpretation of the moisture-liquid indicator.

Filter-Drier Identification and Replacement

Identifying and replacing a plugged filter-drier.

High Pressure Switch Replacement

Procedure for replacing the high pressure switch.

Checking the High Pressure Switch

Procedure for checking the high pressure switch.

Evaporator Coil and Heater Assembly Service

Cleaning and replacing the evaporator coil and heater assembly.

Evaporator Fan and Motor Assembly Service

Function of evaporator fans and motor maintenance.

Evaporator Coil Heater Replacement

Procedure for replacing evaporator coil heaters.

Condenser Coil Service

Cleaning and replacing the condenser coil.

Condenser Fan and Motor Assembly Replacement

Replacing the condenser fan motor.

Partlow Recording Thermometer Maintenance

Maintenance and calibration of the Partlow thermometer.

Resistance Thermometer Calibration

Calibrating the resistance thermometer by checking its accuracy.

Recording Thermometer Bulb Temperature Check

Comparing stylus indicated temperature with known temperature.

Recording Thermometer Re-zeroing Procedure

Procedure for rezeroing the recording thermometer.

Recording Thermometer Element Replacement

Procedure for replacing the recording thermometer element.

Saginomiya Recording Thermometer Maintenance

Maintenance and calibration of the Saginomiya recording thermometer.

Saginomiya Thermometer Calibration

Calibrating the Saginomiya thermometer.

Saginomiya Sensor Probe Replacement

Procedure for replacing the sensor probe.

Painted Surfaces Maintenance

Protecting painted surfaces from corrosion.

Power Autotransformer Troubleshooting

Function and troubleshooting of the power autotransformer.

Sensor Checkout Procedure (AMBS, DTS, RRS, RTS, SRS & STS)

Procedure for checking sensor resistance values.

Checking Specific Sensors (RRS, RTS, SRS or STS)

Checking specific sensors (RRS, RTS, SRS, STS).

Checking AMBS or DTS Sensors

Procedure for checking AMBS or DTS sensors.

Replacing AMBS or DTS Sensors

Procedure for replacing AMBS or DTS sensors.

Suction Solenoid Valve Coil Replacement

Procedure for replacing the suction solenoid valve coil.

Suction Solenoid Valve Internal Parts Replacement

Procedure for replacing internal parts of the Alco suction solenoid valve.

Suction Modulation Valve Coil Checkout

Procedure for checking the coil of the modulation valve.

Suction Modulation Valve Replacement

Steps for replacing the suction modulation valve.

Thermostatic Expansion Valve Function

Automatic device that maintains constant superheat of refrigerant gas.

Expansion Valve Removal Procedure

Procedure for removing the expansion valve.

Expansion Valve Installation Procedure

Procedure for installing the expansion valve.

Superheat Measurement Procedure

How to measure superheat.

Evaporator Fan Motor Capacitor Checks

Checking and replacing evaporator fan motor capacitors.

When to Check for Defective Capacitor

Conditions indicating a defective capacitor.

Capacitor Removal Procedure

Procedure for removing the capacitor.

Capacitor Checking Methods

Methods for checking the capacitor.

Controller and DataCorder Handling

Handling Controller and DataCORDER Modules

Guidelines for handling controller and DataCORDER modules.

Controller Module Removal and Installation

Procedure for removing and installing the controller module.

DataCORDER Module Removal and Installation

Procedure for removing and installing the DataCORDER module.

Controller Programming Procedure

Procedure for loading new software into the Controller module.

Operational Software Loading

Inserting and loading operational software via programming card.

Configuration Software Loading

Inserting and loading configuration software via programming card.

DataCORDER Programming Procedure

Procedure for loading new software into the DataCORDER module.

Controller Troubleshooting with Test Points

Troubleshooting electrical circuits using test points.

Test Point TP2: Compressor Motor Protector Check

Test point for checking compressor motor internal protector.

Test Point TP8: Suction Modulation Valve Current Check

Test point for checking suction modulation valve current.

Water-Cooled Condenser Cleaning

Water-Cooled Condenser Description

Description of the water-cooled condenser and its function.

Condenser Cleaning and De-scaling Procedure

Procedure for cleaning and de-scaling a dirty water-cooled condenser.

Materials Needed for Condenser Cleaning

List of materials needed for condenser cleaning.

Detailed Condenser Cleaning Procedure

Step-by-step procedure for condenser cleaning.

Slime and Mud Removal with Oakite No. 22

Using Oakite No. 22 to remove slime or mud.

De-scaling Solution Preparation (Oakite No. 32)

Preparing a 15% solution of Oakite No. 32 for de-scaling.

Filling Condenser Tubes with De-scaling Solution

Filling tubes with de-scaling solution from the bottom.

Soaking and Circulating De-scaling Solution

Soaking tube coils with Oakite No. 32 solution.

Neutralization with Oakite No. 22 Solution

Circulating Oakite No. 22 solution for neutralization.

Post-De-scaling Steps

Returning unit to service and checking head pressure.

Electrical Schematics and Diagrams

Introduction to Electrical Diagrams

Overview of electrical schematics, wiring diagrams, and safety notices.

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