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Carrier 19DG User Manual

Carrier 19DG
24 pages
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Table of Contents

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Carrier 19DG Specifications

General IconGeneral
BrandCarrier
Model19DG
CategoryChiller
LanguageEnglish

Summary

BEFORE INITIAL START-UP

Job Data Required

Essential information needed before machine setup.

Charge Refrigerant

Steps for filling the machine with refrigerant.

BEFORE INITIAL START-UP

Equipment Required

List of tools and items necessary for initial setup.

Check Machine Tightness

Procedure to verify the machine's seal and vacuum integrity.

REFRIGERANT PRESSURE TEST

Procedure to check for leaks in the refrigerant system.

BEFORE INITIAL START-UP

Inspect Wiring

Verification of electrical connections and safety.

Oil Charge

Procedure for filling the compressor oil reservoir.

Check Oil Heater

Procedure to ensure the oil heater is functioning correctly.

INITIAL START-UP

Prepare Machine for Initial Start-Up

Steps to ready the machine before operation begins.

Initial Start-Up Procedure

The primary procedure for starting the machine.

Set Safety Controls (Initial Start-Up)

Configuration and testing of safety devices during initial setup.

INITIAL START-UP

Check Operating Controls

Verifying the function of operational controls.

CALIBRATE MOTOR CURRENT

Adjusting the motor current setting for optimal performance.

INITIAL START-UP

Trim Refrigerant Charge

Fine-tuning the refrigerant charge for peak efficiency.

Check Machine Operating Condition

Monitoring key parameters to ensure normal operation.

OPERATING INSTRUCTIONS

Operator Duties

Responsibilities and tasks for machine operators.

Prepare Machine for Start-Up

Pre-operational checks and system readiness.

Start Machine

The procedure for safely starting the compressor.

WEEKLY MAINTENANCE

Check Lubrication System

Inspecting the oil level and lubrication components.

Check Purge Operation (Weekly)

Verifying the purge system's functionality to remove air.

SCHEDULED MAINTENANCE

Inspect Control Center

Routine checks and cleaning of the control panel.

Check Safety Controls (Scheduled)

Periodic testing of safety devices for protection.

SCHEDULED MAINTENANCE

Change Oil and Oil Filter

Yearly procedure for replacing oil and filter elements.

Compressor Bearing Maintenance

Maintaining compressor bearings through proper lubrication.

Inspect Purge System

Ensuring the purge system is clean and functional.

GENERAL MAINTENANCE

Refrigerant Properties

Characteristics and handling of Refrigerant 11.

Charging Refrigerant Procedure

Instructions for adding refrigerant to the system.

Removing Refrigerant

Procedure for safely draining refrigerant from the machine.

GENERAL MAINTENANCE

Pressurizing the Machine

Steps for filling the machine with nitrogen or dry air.

Guide Vane Linkage Inspection

Inspection and adjustment of the guide vane mechanism.

TROUBLESHOOTING GUIDE

COMPRESSOR WILL NOT START

Diagnosing and resolving issues when the compressor fails to start.

SAFETY CIRCUIT light not on

Troubleshooting the safety circuit indicator.

LOAD RECYCLE light not on

Diagnosing why the load recycle light is off.

TROUBLESHOOTING GUIDE

OIL PUMP light sequence issues

Troubleshooting the oil pump light sequence and start light status.

COMPRESSOR TRIPS OFF

Identifying causes and remedies for compressor shutdown.

START and SAFETY CIRCUIT lights go out

Diagnosing loss of start and safety circuit lights.

TROUBLESHOOTING GUIDE

GUIDE VANES WILL NOT OPEN

Troubleshooting why compressor guide vanes fail to open.

CHILLED WATER TEMP HIGH

Diagnosing high chilled water temperature during operation.

CHILLED WATER TEMP LOW

Diagnosing low chilled water temperature during operation.

TROUBLESHOOTING GUIDE

OIL RESERVOIR TEMP LOW

Troubleshooting low oil reservoir temperature issues.

OIL RESERVOIR TEMP HIGH

Troubleshooting high oil reservoir temperature issues.

PURGE NOT OPERATING IN "AUTO."

Diagnosing why the purge system is not activating automatically.

PURGE CYCLES OFTEN IN "AUTO."

Troubleshooting frequent purge cycles in automatic mode.

GENERAL DATA

System Components Overview

Overview of the machine's major parts and their functions.

REFRIGERATION CYCLE

Explanation of how the refrigerant cycle works.

MOTOR COOLING CYCLE

Description of the system used to cool the compressor motor.

LUBRICATION CYCLE

Lubrication Cycle Summary

A brief overview of the oil system's function.

Lubrication Cycle Details

Detailed explanation of the lubrication system components.

PURGE CYCLE

Purge Operation

Purge Valve and Switch Settings

Settings for various valves and switches in the purge system.

CONTROLS

Program Timer Function

Function and sequence of the program timer.

Oil Heater and Thermostat Operation

Operation of the oil heater and thermostat.

Machine Control Wiring Diagram

Overview of typical machine control wiring diagrams.

Typical Control Sequence - Machine Start

Step-by-step process for starting the machine.

CONTROLS

Typical Control Sequence - Machine Start Details

Detailed steps for initiating machine start-up.

CONTROL OPTIONS

Remote Thermostat Control

Setpoint control for altering leaving chilled water temperature.

Lead-Lag Control System

Centralized control for multiple refrigeration machines.

Automatic Control Operation

Automatic start/stop based on external triggers.

Manual Control Operation

Manual control of chiller start and stop.

Autostart Control

Safety Indicator Panel Function

First-out indication for machine safety controls.

Setting the Indicator Panel

Procedure for setting the safety indicator panel.

INSTRUCTING THE OPERATOR

Compressor-Motor Assembly Instruction

Operator instruction on compressor and motor components.

Lubrication System Instruction

Operator instruction on the oil system.

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