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Carrier 30HH User Manual

Carrier 30HH
49 pages
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Carrier 30HH Specifications

General IconGeneral
BrandCarrier
Model30HH
CategoryChiller
LanguageEnglish

Summary

PRELIMINARY SURVEY

STORAGE AND LOCATION

Unit must be stored indoors, protected from freezing.

SPACE AND FLOOR REQUIREMENTS

Check dimensions for clearance and ensure floor strength.

VIBRATION ISOLATION

Compressors have insulators; piping must be flexible.

MOVING AND PLACING UNIT

Handle unit carefully; remove panels for sling access.

COMPRESSOR MOUNTING

PROCEDURE FOR SPECIFIC UNITS

Mounting steps for 30HH,HJ020-030 and 30HH,HJ045-065 models.

CONDENSER WATER PIPING

FRANGIBLE DISC SAFETY UNION

Unit has a frangible disc for overpressure relief.

DRAIN AND COOLER WATER PIPING

REFRIGERANT PIPING

LEAK TESTING

HALIDE LEAK DETECTOR

Description and use of a halide leak detector.

DEHYDRATE THE SYSTEM

PROCEDURE FOR DEHYDRATION

Connect pump/indicator, draw vacuum, and dehydrate.

START-UP PROCEDURES

INITIAL CHECK

Verify auxiliary components and safety settings before starting.

START UP

Charge with refrigerant, start unit, check controls.

CHARGE WITH REFRIGERANT

VAPOR CHARGING METHOD

Steps for charging refrigerant using vapor method.

LIQUID CHARGING METHOD

OIL CHARGE

ADDING AND REMOVING OIL

Procedures for adding and removing compressor oil.

CHECK THE CONTROLS

EXPANSION VALVE AND SAFETY THERMOSTAT

Adjusting expansion valve and safety thermostat settings.

SAFETY THERMOSTAT CHECKS

Steps to verify and recalibrate safety thermostat operation.

HIGH AND LOW PRESSURE CONTROLS

Settings for pressure controls.

COMPRESSOR PROTECTION

STARTERS, OVERLOADS, AND THERMAL PROTECTION

Motor protection via starters, overloads, and thermal sensors.

CIRCUIT BREAKERS AND CONTROL CIRCUIT

Branch circuit protection and unit stop procedure.

WATER REGULATING VALVE

TEMPERATURE CONTROLLER ADJUSTMENT

CONTROL WIRING

POWER WIRING

ELECTRICAL DATA

CAPACITY CONTROLS

STEP CONTROLLER

Manages compressor sequencing and load/unload via camshaft.

CYLINDER UNLOADING DEVICE

Unloads cylinders to control compressor capacity.

Chilled Water Temperature Controller

SEQUENCE OF OPERATION

TROUBLE DIAGNOSIS CHART

COMPRESSOR NOT RUNNING

Troubleshooting steps for compressor non-operation.

CONTROL CYCLING ISSUES

Diagnosing low/high pressure control cycling.

UNIT OPERATION ISSUES

Troubleshooting unit operation, noises, oil loss, and lines.

COMPRESSOR MAINTENANCE

CAUSE AND PREVENTION OF FREEZE-UP

FREEZE-UP PREVENTION MEASURES

Ensure proper charging, thermostat settings, circulation, and draining.

MOISTURE AND LIQUID INDICATOR

CONDENSER MAINTENANCE

HEAD PRESSURE FACTORS

Factors affecting normal head pressure.

PURGING NONCONDENSABLE GASES

Procedure to purge noncondensable gases.

SHELL AND TUBE CONDENSER PROCEDURES

Inspecting and cleaning condenser water side and tubes.

SHELL AND COIL CONDENSER CLEANING

Using inhibited acid for cleaning shell and coil condensers.

CONDENSER CLEANING METHODS

Gravity flow and forced circulation cleaning methods.

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