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Carrier 30HL - User Manual

Carrier 30HL
16 pages
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Carrier
Parkway
•
Syracuse
NY
13221
Reciprocating
Liquid
Chillers
(60
Hz)
All
208/230-volt
units
have
extended-voltage
compressor
motors.
All
units
have
suction-cutoff
unloading
system.
CONTENTS
Page
SAFETY
CONSIDERATIONS.
I
INSTALLATION.1-6
Step
1
—
Inspect
Shipment.
1
Step
2
—
Rig
and
Place
Unit.
I
•
RIGGING
•
PLACEMENT
Step
3
—
Check
Compressor
Mounting
and
Connections.
3
•
SERVICE
ACCESS
Step
4
—
Make
Piping
Connections.
3
•
CONDENSER
DESCRIPTION
•
CONDENSER
PIPING
•
COOLER
DESCRIPTION
•
COOLER
PIPING
Step
5
—
Make
Electrical
Connections
.
4
•
ELECTRICAL
BOX,
CONTROL
SECTION
•
UNBALANCED
3-PHASE
SUPPLY
VOLTAGE
•
ELECTRICAL
BOX,
POWER
SECTION
START-UP
AND
SERVICE.
6
Initial
Check.
6
Check
Refrigerant
Charge.
6
•
LIQUID
CHARGING
METHOD
Check
Oil
Charge.
7
•
TO
ADD
OIL
•
TO
REMOVE
OIL
START-UP.7-10
Check
Refrigerant
Feed
Components.
7
•
THERMOSTATIC
EXPANSION
VALVE
•
FILTER
DRIER
•
MOISTURE-LIQUID
INDICATOR
•
LIQUID-LINE
SERVICE
VALVE
•
LIQUID-LINE
SOLENOID
VALVE
•
PRESSURE
RELIEF
DEVICES
•
CHECK
VALVE
Check
Compressor
Protection
Devices.
8
•
CIRCUIT
BREAKER
•
MOTOR
OVERTEMPERATURE
THERMOSTAT
•
CRANKCASE
HEATER
•
TIME
GUARD®
CONTROL
•
FOUR-FUNCTION
TIMER
•
OIL
PRESSURE
SAFETY
SWITCH
(OPS)
Check
Unit
Safety
Devices.9
•
SAFETY
THERMOSTAT
•
HIGH-PRESSURE
SWITCH
•
LOW-PRESSURE
SWITCH
Check
Capacity
Control
System.
10
•
DESCRIPTION
•
3-STEP
TEMPERATURE
CONTROLLER
DESIGN
SET
POINT
ADJUSTMENT
CYLINDER
UNLOADING
SYSTEM
Page
UNIT
OPERATION.10-11
Control
Power.
10
Control
Sequence.
11
Unit
Stoppage
and
Restart.
11
SERVICING
COOLER.11-13
Tube
Plugging.
12
Retubing
.
12
Tightening
Cooler
Head
Bolts
.
12
•
GASKET
PREPARATION
•
BOLT
TORQUES
•
BOLT
TIGHTENING
SEQUENCE
TROUBLESHOOTING
GUIDE.14,15
SAFETY
CONSIDERATIONS
Installation,
start-up
and
servicing
of
this
equipment
can
be
hazardous
due
to
system
pres¬
sures,
electrical
components
and
equipment
location
(roofs,
elevated
structures,
etc.).
Only
trained,
qualified
installers
and
service
mechanics
should
install,
start-up
and
service
this
equipment.
When
working
on
the
equipment,
observe
pre¬
cautions
in
the
literature,
tags,
stickers
and
labels
attached
to
the
equipment
and
any
other
safety
precautions
that
apply.
•
Follow
all
safety
codes.
•
Wear
safety
glasses
and
work
gloves.
•
Use
care
in
handling,
rigging
and
setting
bulky
equipment.
INSTALLATION
Step
1
—
Inspect
Shipment
Inspect
unit
for
damage
or
missing
parts.
If
dam¬
age
is
detected,
or
if
shipment
is
incomplete,
file
a
claim
immediately
with
the
shipping
company.
Step
2
—
Rig
and
Place
Unit
RIGGING
On
each
end
of
cooler,
a
steel
loop
is
provided
for
the
preferred
method
of
lifting
unit.
Use
spreader
bars
to
keep
cables
away
from
compressor
enclo^
sure
and
control
box.
If
unit
is
to
be
moved
by
fork
truck,
use
the
following
methods:
1.
From
front
or
rear,
lift
under
the
cooler
rails.
Unit
can
be
either
on
or
off
skid.
2.
When
moving
from
ends,
leave
unit
on
skid.
Lift
from
under
skid.
©
Carrier
Corporation
1983
Form
30HK,HL-10SI
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Summary

Installation Process Overview

Step 1: Inspect Shipment

Check unit for damage or missing parts upon arrival and file claims if necessary.

Step 2: Rig and Place Unit

Procedures for lifting and positioning the unit using loops, spreader bars, or fork trucks.

Step 3: Check Compressor Mounting & Connections

Verify compressor mounting and connections, including removal of shipping bolts.

Start-Up and Initial Checks

Initial System Checks

Essential pre-operation checks including auxiliary components and safety devices.

Refrigerant & Oil Charge Verification

Steps to check and adjust refrigerant and compressor oil levels.

Refrigerant and Oil Handling Procedures

Refrigerant System Components

Compressor Protection Devices

Compressor Control & Safety Features

Unit Safety Device Checks

Capacity Control System Operation

Capacity Adjustment and Operation Sequence

Unit Operation and Stoppage

Control Power & Initial Start-up

Information on control power sources and the standard start-up sequence.

Unit Stoppage & Restart Procedures

Common reasons for unit shutdown and how to restart it safely.

Cooler Servicing and Repair

Cooler Head Bolt Tightening

Troubleshooting Common Issues

Compressor Start-Up & Operation Problems

Diagnosing and resolving issues when the compressor fails to run or cycles.

Oil Loss & Suction Line Freezing

Identifying causes and remedies for oil loss and frosted suction lines.

High Pressure & Continuous Operation

Addressing issues related to high-pressure trips and continuous unit operation.

Advanced Troubleshooting Scenarios

System Noises & Freeze-up

Diagnosing system noises, vibration, and freeze-up conditions.

Capacity Control & Loading Issues

Troubleshooting compressor unloading and loading problems.

Carrier 30HL Specifications

General IconGeneral
BrandCarrier
Model30HL
CategoryChiller
LanguageEnglish

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