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Carrier 30HL - Capacity Adjustment and Operation Sequence; Cylinder Unloading System; Unit Operation and Stoppage; Control Power & Initial Start-up

Carrier 30HL
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UNIT
OPERATION
The
return
water
temperature
at
which
the
last
step
of
capacity
unloads
is
indicated
by
the
leaving
water
temperature
design
set
point
on
the
adjustable
dial
(Fig.
8).
Example:
Design
set
point
is
at
44
F.
On
a
reduction
in
load,
the
capacity
of
the
unit
will
be
reduced
to
zero
when
return
water
temperature
drops
to
44
F,
and
unit
will
cycle
off.
DESIGN
SEl
POINT
ADJUSTMENT
When
unit
is
ready
for
operation,
insert
small
screwdriver
in
adjusting
slot
(Fig.
8)
and
rotate
to
turn
dial
(dial
may
also
be
turned
by
hand).
Rotate
until
design
set
point
for
installation
appears
direct¬
ly
under
pointer.
Insert
a
thermometer
in
the
return
chilled
water
connection
and
allow
unit
to
run
thru
a
cycle.
At
instant
the
last
step
of
capacity
unloads
(switch
no.
1
opens),
read
temperature.
If
it
is
not
same
as
dial
reading,
variation
can
be
compensated
by
shifting
control
point
slightly.
Control
Power
(115
volts)
can
be
from
a
separate
source,
thru
a
15-amp
fused
disconnect
or
can
be
taken
from
the
main
unit
power
source,
thru
a
field-supplied
transformer
shown
on
wiring
label.
Control
Sequence
At
initial
start-up,
assume
all
safety
devices
are
satisfied
and
the
chilled
water
temperature
controller
switches
are
all
in
position
for
maximum
cooling
capacity.
Close
compressor
circuit
breaker
and
press
con¬
trol
circuit
ON-OFF
switch
to
ON.
The
timer
starts
and,
depending
on
position
of
timer
the
compressor
starts
in
approximately
12
seconds
to
8
minutes.
At
compressor
start-up,
D-Dl
contacts
(see
Four-
Function
Timer
and
Fig.
4)
are
closed,
bypassing
low-pressure
switch
for
2-1
/
2
minutes.
In
addition,
the
E-El
contacts
are
closed,
bypassing
the
oil
safety
switch
(if
used)
for
approximately
35
seconds.
Both
these
bypass
functions
protect
against
compressor
continuing
to
run
under
conditions
that
could
cause
damage
to
the
compressor.
Barring
any
malfunc¬
tion,
when
timer
contacts
A-A2
close,
approxi¬
mately
2-1/2
minutes
after
start-up,
unit
is
in
normal
operation.
The
timer
stops
when
A-A2
contacts
close
and
holds
in
this
position
while
the
tempera¬
ture
controller
regulates
the
cooling
capacity
by
loading
and
unloading
compressor
cylinders,
and
by
stopping
and
starting
the
compressor,
under
Time
Guard®
control,
in
response
to
load
requlrements.
Fig.
8
Set
Point
Adjustment
CYLINDER
UNLOADING
SYSTEM
Each
unloading
device
is
the
cylinder
head
suction
cutoff
type,
which
unloads
2
cylinders
(one
bank)
when
the
control
solenoid
is
energized.
Load
switches
in
the
temperature
controller
energize
and
de-energize
the
cylinder
unloaders.
Unit
Stoppage
and
Restart
After
each
descrip¬
tion
of
a
possible
cause
for
unit
stoppage
is
a
short
description
of
the
normal
method
of
restart.
1.
CONTROL
POWER
INTERRUPTION
(IN¬
CLUDES
BLOWN
FUSE).
After
power
is
restored,
or
fuse
replaced,
restart
is
automatic
thru
normal
timer
cycle.
2.
CONTROL
CIRCUIT
ON-OFF
SWITCH
IS
OPENED.
The
timer
motor
starts
automatically,
runs
for
approximately
5-1/2
minutes,
and
then
stops.
To
restart,
press
ON-OFF
switch
to
ON.
Com¬
pressor
will
start
in
approximately
12
seconds.
3.
CONTACTS
OF
ANY
AUXILIARY
INTER¬
LOCK
ARE
OPEN.
After
trouble
has
been
corrected,
restart
is
automatic
thru
the
normal
timer
cycle.
4.
LOW
WATER
TEMPERATURE
CUTOUT
CONTACTS
ARE
OPEN.
Allow
time
for
water
temperature
to
rise
5
F;
then
press
the
control
circuit
ON-OFF
switch
to
OFF,
and
back
to
ON.
This
restarts
timer.
Unit
restarts
automatically
on
the
normal
timer
cycle.
5.
CONTROL
CIRCUIT
FUSE
BLOWS.
Refer
to
Stoppage
Cause
No.
I
above
for
normal
restart
description.

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