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Carrier 38AU - User Manual

Carrier 38AU
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1
38AU
Air Cooled Condensing Units
60 Hz
With Puron
R
(R---410A) Refrigerant
S i z e s 1 6 --- 2 5
Installation, Start---Up and
Service Instructions
CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION GUIDELINES 2..................
Replacement/Retrofit R--22 to Puron 2...........
INSTALLATION 11 - 22.........................
Jobsite Survey 11...............................
Step 1 -- Plan for Unit Location 11.................
Step 2 -- Complete Pre--Installation Checks 11........
Step3–PrepareUnitMounting Support 12..........
Step4–RigandMount the Unit 12................
Step5–CompleteRefrigerantPipingConnections 12...
Step6–InstallAccessories 17....................
Step7–CompleteElectricalConnections 18.........
PRE-START-UP 23...............................
System Check 23...............................
Turn On Crankcase Heater 23.....................
Preliminary Charge 23...........................
START--UP 23 - 31..............................
Preliminary Checks 23...........................
Start Unit 24...................................
OPERATING SEQUENCE 32......................
Indoor (Supply) Fan 32..........................
Cooling, Unit Without Economizer 32..............
Cooling, Unit With Economizer 32.................
Heating 32....................................
ROUTINE SYSTEM MAINTENANCE 33............
Quarterly Inspection (and 30 days after initial start) 33...
Seasonal Maintenance 33........................
SERVICE 33 - 44................................
Refrigeration System 33.........................
Compressor Oil 33..............................
Servicing Systems on Roofs with
Synthetic Materials 33...........................
Liquid Line Filter Drier 34.......................
Field Refrigerant Access Ports 34..................
Factory High--Flow Access Ports 34................
Comfort Alert Diagnostic Module 35...............
Compressor Protection 37........................
Crankcase Heater 37............................
Low--Pressure Switch 37.........................
High--Pressure Switch 37.........................
Outdoor Fans 37................................
Lubrication 37.................................
Coil Type Identification 42.......................
N O VAT I O N tCoil Cleaning and Maintenance 42.....
Repairing NOVATION Condenser Tube Leaks 42.....
Replacing NOVATION Condenser Coil 43...........
Routine Cleaning of Round-Tube Plate Fin
(RTPF) Coils 43................................
Fastener Torque Values 44........................
TROUBLESHOOTING 44 -- 45.....................
APPENDIX A
Air Conditioner & Heat Pump with Puron
R
Quick Reference Guide 46.........................
APPENDIX B
Wiring Diagram List 46...........................
APPENDIX C
Low Ambient Option Factory Installed 47..........
START--UP CHECKLIST 55 -- 56...................

Table of Contents

Questions and Answers

  • B
    brianarichardsonAug 14, 2025
    Why is my Carrier 38AU compressor running but cooling insufficient?
    • M
      Maria AustinAug 14, 2025
      If your Carrier Air Conditioner's compressor is running, but the cooling is insufficient, it could be due to: * Low suction pressure because of low refrigerant charge: Add refrigerant. * Low suction pressure because of low head pressure: Check refrigerant charge and outdoor-air fan thermostat settings. * Low suction pressure because of dirty air filters: Clean or replace the filters. * Low suction pressure because of a defective expansion valve power head: Replace the power head. * Low suction pressure because of a partially iced indoor coil: Check the low-pressure setting. * Low suction pressure because of restricted indoor airflow: Remove the obstruction. * High suction pressure because of excessive heat load: Check for open doors or windows near the fan coil.
  • L
    Lisa LarsonAug 20, 2025
    What to do if Carrier 38AU Air Conditioner unit operates too long?
    • J
      Jose MooreAug 21, 2025
      If your Carrier Air Conditioner operates too long or continuously, it could be due to several reasons: * Low refrigerant charge: Add refrigerant. * Control contacts fused: Replace the control. * Air in the system: Purge and evacuate the system. * Partially plugged expansion valve or filter drier: Clean or replace them.
  • S
    Sherry RobertsAug 27, 2025
    Why is my Carrier 38AU Air Conditioner system noisy?
    • E
      erin07Aug 28, 2025
      If your Carrier Air Conditioner system is noisy, it may be due to: Piping vibration, which can be resolved by supporting the piping as required; or a noisy compressor, which may need replacing if the bearings are worn.
  • L
    Larry BrennanSep 3, 2025
    What causes a hot liquid line in Carrier 38AU Air Conditioner?
    • A
      Andrew FieldsSep 3, 2025
      A hot liquid line in your Carrier Air Conditioner can be caused by: * A shortage of refrigerant due to a leak: Repair the leak and recharge the system. * An expansion valve that opens too wide: Adjust the expansion valve.
  • L
    Lacey AustinSep 6, 2025
    What causes a frosted liquid line on Carrier Air Conditioner?
    • J
      James SullivanSep 6, 2025
      A frosted liquid line on your Carrier Air Conditioner may be due to: * A restricted filter drier: Remove the restriction or replace the drier. * A liquid line solenoid valve that is partially closed: Replace the valve.
  • T
    Thomas HoodSep 10, 2025
    Why is my Carrier 38AU Air Conditioner compressor losing oil?
    • M
      Michael BlackwellSep 10, 2025
      Your Carrier Air Conditioner compressor might be losing oil due to: * A leak in the system: Repair the leak. * Crankcase heaters not energized during shutdown: Check wiring and relays, and replace the heater if defective. * Improper interconnecting piping design: Check the piping for oil return and replace if necessary.
  • K
    Kimberly TorresNov 16, 2025
    Why is my Carrier Air Conditioner compressor not running?
    • G
      gallowaypatriciaNov 16, 2025
      If the compressor of your Carrier Air Conditioner isn't running, it might be due to an open contactor. To resolve this: * Restore power. * Replace the fuse with the correct size after identifying and fixing the cause. * Check the control transformer primary connections and circuit breaker. * Verify the thermostat setting. * Reset the lockout circuit. * Check for refrigerant undercharge or obstructions in indoor airflow. Ensure the liquid line solenoid valve(s) is open. * Check for refrigerant overcharge, obstructions in outdoor airflow, or air in the system. Ensure outdoor fans are operating correctly. * Check for an open condition and allow for reset. Replace if defective. * Tighten all connections. If the contactor is closed, check the connections, look for a blown fu...
  • T
    Thomas JonesNov 23, 2025
    What to do if Carrier 38AU compressor stops on high-pressure switch?
    • T
      Timothy McleanNov 23, 2025
      If the compressor on your Carrier Air Conditioner stops due to the high-pressure switch, consider these potential causes and solutions: * **Outdoor Fan On:** * Faulty high-pressure switch: Replace the switch. * Reversed fan rotation: Confirm and correct the rotation if necessary. * Restricted airflow: Remove any obstructions. * Air recirculating: Clear the airflow area. * Noncondensables in the system: Recover refrigerant and recharge as required. * Refrigerant overcharge: Recover refrigerant as needed. * Incorrect line voltage: Consult the power company. * Refrigerant system restrictions: Check or replace the filter drier, expansion valve, etc. * **Outdoor Fan Off:** * Fan slips on shaft: Tighten the fan hub setscrews. * Mot...
  • M
    Mr. Matthew Larson MDDec 1, 2025
    Why does my Carrier 38AU compressor cycle on low-pressure switch?
    • S
      Samuel RiceDec 1, 2025
      If your Carrier Air Conditioner compressor cycles on the low-pressure switch, here are some potential causes and solutions: * **Indoor-Air Fan Running:** * Liquid line solenoid valve(s) fails to open: Check the liquid line solenoid valve(s) for proper operation and replace if necessary. * Filter drier plugged: Replace the filter drier. * Expansion valve power head defective: Replace the power head. * Low refrigerant charge: Add charge and check the low-pressure switch setting. * **Indoor-Air Fan Stopped:** * Electrical connections loose: Tighten all connections. * Fan relay defective: Replace the relay. * Motor overload open: Power supply. * Motor defective: Replace the motor. * Fan belt broken or slipping: Replace or tighten the b...

Carrier 38AU Specifications

General IconGeneral
BrandCarrier
Model38AU
CategoryAir Conditioner
LanguageEnglish

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