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Carrier 39L Series - User Manual

Carrier 39L Series
116 pages
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Installation, Operation, and
Start-Up Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ...................2
GENERAL ...................................2
INSTALLATION .............................2-64
Service Area Requirements ...................2
Remote Control Box Option ..................2
REMOTE CONTROL BOX CONDENSATE
PREVENTION
Make Electrical Connections ..................3
Variable Frequency Drives ...................38
Water Valve Assemblies .....................38
VALVE WIRING
Duct Static Pressure Probe (VAV Units) ......39
Space Temperature Sensor ..................40
Outdoor-Air Temperature Sensor .............42
Mixed-Air Temperature Sensor ...............42
Enthalpy Switch ............................43
CONTROL RANGES
Supply-Air Temperature Sensor ..............44
Return-Air Temperature Sensor ..............44
Heat Interlock Relay .........................45
Fan Relay ..................................45
Duct High Humidity Switch ..................45
Wall-Mounted Relative Humidity Sensor ......46
Duct-Mounted Relative Humidity Sensor ......47
LOCATION FOR OUTSIDE AIR RELATIVE
HUMIDITY
LOCATION FOR RETURN AIR RELATIVE
HUMIDITY
Mixing Box Linkage .........................47
Airflow Switch ..............................48
Low-Temperature Thermostat ................48
Outdoor-Air Thermostat .....................48
Filter Status Switch .........................49
High-Pressure Switch .......................49
Air Quality Sensors .........................49
Constant Outside Air (OAC) Control ..........50
PROBE INSTALLATION
OAC CALIBRATION
USING OAVP VALUES TO DETERMINE DUCT
AIRFLOW
FIELD-SUPPLIED OR HIGH-VELOCITY
PRESSURE TRANSDUCERS
Field Wiring Connections ....................52
REMOTE LOCAL INTERFACE DEVICE (HSIO)
RETURN-AIR TEMPERATURE SENSOR,
OUTDOOR-AIR TEMPERATURE SENSOR,
ENTHALPY SWITCH, AND MIXED-AIR
TEMPERATURE SENSOR
SPACE TEMPERATURE SENSOR (SPT)
DAMPER ACTUATORS
SMOKE CONTROL OPTION
ANALOG DEVICE FOR ANALOG OUTPUT
TEMPERATURE CONTROL
DEVICE UNDER DISCRETE OUTPUT
TEMPERATURE CONTROL
DISCRETE OUTPUT DEVICE UNDER
TIMECLOCK CONTROL
HUMIDIFICATION DEVICES
AIR QUALITY SENSOR
OUTSIDE AIR VELOCITY PRESSURE (OAVP)
SENSOR
FAN VOLUME CONTROL
ELECTRIC HEATER
CARRIER COMFORT NETWORK INTERFACE
OUTDOOR-AIR THERMOSTAT
CONTROL SYSTEM .......................64-68
Processor (PSIO Master) and Option (PSIO Slave)
Modules .................................65
Relay (DSIO) Module .......................65
Local Interface Device (HSIO) ...............67
CONTROL OPERATION ...................69-91
Accessing Functions and Subfunctions .....69
Display Functions ..........................69
SUMMARY DISPLAY
STATUS FUNCTION
HISTORY FUNCTION
TEST FUNCTION
Programming Functions ...................81
SERVICE FUNCTION
SET POINT FUNCTION
SCHEDULE FUNCTION
CONTROL OPERATING SEQUENCE .......92-102
Constant Volume and Variable Air
Volume Units ............................92
Constant Volume Units Only ................96
Variable Air Volume Units Only .............99
START-UP ..............................103-108
Initial Check ..............................103
Quick Test ................................103
Electronic Valve Actuator Field Test ........108
CONTROL LOOP CHECKOUT ............108,109
To Check Operation of Analog Outputs .....108
VALVE TROUBLESHOOTING .............109-111
General ...................................109
All
1
2
-in. Through 1
1
4
-in. Electric Hot Water/Steam
Valve Assemblies .......................109
All 1
1
2
-in. Through 3-in. Valve Assemblies ..110
CONTROL MODULE
TROUBLESHOOTING ..................111,112
General ...................................111
Module Replacement (PSIO, DSIO) .........112
UNIT TROUBLESHOOTING ...............113-115
METRIC CONVERSION CHART .............116
39L,NX
Central Station Air-Handling Units
With Product Integrated Controls (PIC)
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 3
Tab 1b
PC 201 Catalog No. 533-913 Printed in U.S.A. Form 39L,NX-2SI Pg 1 3-96 Replaces: 39L,NX-1SI

Table of Contents

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Carrier 39L Series Specifications

General IconGeneral
RefrigerantR-410A
Operating Voltage208/230V
Compressor TypeScroll
TypeAir Conditioner
Cooling Capacity60, 000 BTU/h
SEERUp to 16
Sound Level (Outdoor Unit)72 dB
Unit Dimensions (Outdoor)Varies by model; consult specification sheet
Unit Weight (Outdoor)Varies by model; consult specification sheet

Summary

Safety Considerations

General Information

INSTALLATION

Basic Setup and Control Box Mounting

Covers initial unit setup, service area requirements, and control box mounting options.

Electrical Connections and Component Wiring

Details wiring for valves, sensors, actuators, and specialty control options.

Sensor and Probe Installations

Procedures for installing various sensors like temperature, humidity, and pressure probes.

Specialty System Components

Installation of smoke control, humidification, and air quality system components.

Network Interface and Control Module Wiring

Covers wiring for CCN interface, PSIO, DSIO, and HSIO modules.

CONTROL SYSTEM

Module Overview and Functions

Explains the PSIO master/slave modules and DSIO relay modules.

Local Interface Device (HSIO)

Details the HSIO keyboard, display, and operation.

CONTROL OPERATION

Navigating Control Functions

How to access and use system functions, subfunctions, and modes.

System Status and Mode Displays

Understanding status displays, operating modes, and alarm codes.

Configuration and Set Point Adjustment

Procedures for setting parameters, set points, schedules, and service configurations.

CONTROL OPERATING SEQUENCE

Unit Mode Operation Sequences

Describes sequences for fan control, dampers, and heating/cooling coils.

Specialized Control Sequences

Details operation of humidity, IAQ, smoke control, and other specific functions.

Heating and Cooling Control Logic

Explains control logic for heating coils, chilled water coils, and DX cooling.

START-UP

Initial Unit Checks

Essential pre-start checks for installation and wiring.

Quick Test Procedure

Guide to performing system diagnostics and testing inputs/outputs.

Component Field Testing

Procedures for testing valve actuators, control loops, and outputs.

UNIT TROUBLESHOOTING

Troubleshooting Unit Operation Issues

Addresses problems like unit not running, no heat, overheating, or overcooling.

Troubleshooting Component Malfunctions

Diagnosing issues with dampers, sensors, actuators, and switches.

Troubleshooting Control System Malfunctions

Resolving issues with OAC, IAQ, and sensor configuration problems.

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