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Carrier 48NHT024 - Routine Unit Maintenance and Care

Carrier 48NHT024
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A
CAUTION
Do
not
change
the
blower-motor
lead
connections
on
460-V
units
from
the
factory
setting.
Damage
to
unit
may
result.
The
heating
and/or
cooling
airflow
of
208/230-V
direct-drive
blower
motors
can
be
changed
by
changing
the
lead
connec¬
tions
of
the
blower
motor.
The
motor
leads
are
color-coded
as
follows:
black
=
highspeed
blue
=
medium
speed
red
=
low
speed
NOTE:
For
all
208/230
V
direct-drive
units,
the
motor
lead
connected
to
the
heat
relay
(L)
on
PCI
blower
control
deter¬
mines
the
heating
speed
and
resulting
air-flow;
and
the
motor
lead
connected
to
the
cooling
relay
(H)
on
PCI
blower
control
determines
the
cooling
speed
and
resulting
airflow.
See
the
unit
wiring
label.
To
change
the
heating
and/or
cooling
speed
of
a
direct-drive
motor,
connect
the
appropriate
color-coded
lead
to
the
appropriate
relay.
Connect
unused
motor
lead
to
terminal
Ml
on
the
PCI
blower
control.
When
installing
a
208-
or
230-V
direct-drive
unit
that
is
factory-connected
for
heating
and
cooling
speeds
that
are
not
the
same,
and
the
same
speed
for
both
heating
and
cool¬
ing
is
required
for
a
particular
application,
connect
the
appropriate
color-coded
lead
to
terminal
H
of
cooling
relay
and
connect
a
field-supplied
jumper
between
terminal
L
on
heat
relay
and
terminal
H
of
cooling
relay.
Connect
unused
leads
to
terminals
Ml
and
M2
on
PCI
blower
control.
D.
Unit
Controls
All
compressors
have
the
following
internal-protection
controls:
1.
High-pressure
Relief
Valve
—This
valve
opens
when
the
pressure
differential
between
the
low
and
high
side
becomes
excessive.
2.
Compressor
Overload
—This
overload
interrupts
power
to
the
compressor
when
either
the
current
or
internal
temperature
become
excessive,
and
automatically
resets
when
the
internal
temperature
drops
to
a
safe
level.
This
overload
may
require
up
to
60
minutes
(or
longer)
to
reset;
therefore,
if
the
internal
overload
is
suspected
of
being
open,
disconnect
the
electrical
power
to
the
unit
and
check
the
circuit
thru
the
over¬
load
with
an
ohmmeter
or
continuity
tester.
E.
Cooling
Sequence
of
Operation
NOTE:
Although
the
actual
unit
wiring
may
vary
slightly
from
that
shown
in
Figs.
12,
13
or
14,
the
sequence
of
opera¬
tion
will
not
be
affected.
With
the
room
thermostat
SYSTEM
switch
in
the
COOL
position
and
the
FAN
switch
in
the
AUTO
position,
the
cooling
sequence
of
operation
is
as
follows:
When
the
room
temperature
rises
to
a
point
that
is
slightly
above
the
cooling
control
setting
of
the
thermostat,
the
thermostat
completes
the
circuit
between
thermostat
termi¬
nal
“R”
to
terminals
“Y”
and
“G.”
These
completed
cir¬
cuits
through
the
thermostat
connect
contactor
coil
“C”
(through
unit
wire
“Y”)
and
relay
coil
“IFRl”
(through
unit
wire
“G”)
across
the
24-volt
secondary
of
transformer
“TRAN.”
The
normally
open
contacts
of
energized
contactor
“C”
close
and
complete
the
circuit
through
compressor
motor
“COMP”
and
condenser
fan
motor
“OFM.”
Both
motors
start
instantly.
The
set
of
normally
open
contacts
of
energized
relay
“IFRl”
closes
and
completes
the
circuit
through
evapora¬
tor
blower
motor
“IFM.”
The
blower
motor
starts
instantly.
NOTE:
The
cooling
cycle
remains
“on”
until
the
room
termperature
drops
to
point
that
is
slightly
below
the
cool¬
ing
control
setting
of
the
room
thermostat.
At
this
point,
the
thermostat
“breaks”
the
circuit
between
thermostat
ter¬
minal
“R”
to
terminals
“Y”
and
“G.”
These
open
circuits
deenergize
contactor
coil
“C”
and
relay
coil
“IFRl”.
The
condenser
and
compressor
motors
stop.
After
a
one
minute
delay
the
blower
motor
stops.
The
unit
is
in
a
“standby”
condition,
waiting
for
the
next
“call
for
cooling”
from
the
room
thermostat.
Step
10—Care
and
Maintenance
To
ensure
continuing
high
performance,
and
to
minimize
the
possibility
of
premature
equipment
failure,
periodic
mainte¬
nance
must
be
performed
on
this
equipment.
This
combina¬
tion
heating/cooling
unit
should
be
inspected
at
least
once
each
year
by
a
qualified
service
person.
NOTE
TO
EQUIPMENT
OWNER:
Consult
your
local
Dealer
about
the
availability
of
a
maintenance
contract.
A
WARNING
The
ability
to
properly
perform
maintenance
on
this
equipment
requires
certain
expertise,
mechanical
skills,
tools,
and
equipment.
If
you
do
not
possess
these,
do
not
attempt
to
perform
any
maintenance
on
this
equip¬
ment
other
than
those
procedures
recommended
in
the
Users
Manual.
A
FAILURE
TO
HEED
THIS
WARN¬
ING
COULD
RESULT
IN
SERIOUS
PERSONAL
INJURY
AND
POSSIBLE
DAMAGE
TO
THIS
EQUIPMENT.
The
minimum
maintenance
requirements
for
this
equipment
are
as
follows:
1.
Inspect
air
filter(s)
each
month.
Clean
or
replace
when
necessary.
2.
Inspect
cooling
coil,
drain
pan,
and
condensate
drain
each
cooling
season
for
cleanliness.
Clean
when
necessary.
3.
Inspect
blower
motor
and
wheel
for
cleanliness
and
check
lubrication
each
heating
and
cooling
season.
Clean
and
lubricate
when
necessary.
4.
Check
electrical
connections
for
tightness
and
controls
for
proper
operation
each
heating
and
cooling
season.
Service
when
necessary.
5.
Check
and
inspect
heating
section
before
each
heating
season.
Clean
and
adjust
when
necessary.
6.
Check
and
clean
vent
screen
if
needed.
A
WARNING
A
failure
to
follow
these
warnings
could
result
in
seri¬
ous
personal
injury:
1.
Turn
off
gas
supply,
then
turn
off
electrical
power
to
the
unit
before
performing
any
maintenance
or
service
on
the
unit.
2.
Use
extreme
caution
when
removing
panels
and
parts.
As
with
any
mechanical
equipment,
personal
injury
can
result
from
sharp
edges,
etc.
3.
Never
place
anything
combustible
either
on,
or
in
contact
with,
the
unit.
4.
Should
overheating
occur,
or
the
gas
supply
fail
to
shut
off,
shut
off
the
external
main
manual
gas
valve
to
the
unit,
then
shut
off
the
electrical
supply.
14

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