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Carrier 50 YEH - User Manual

Carrier 50 YEH
52 pages
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Table of Contents
Model Nomenclature 3
Storage 4
Pre-Installation 4
Horizontal Installation 5
Field Conversion of Air Discharge 7
Duct System Installation 8
Condensate Piping Installation 8
Vertical Installation 9
Water Connections 11
Ground Loop Applications 11-12
Open Loop - Ground Water Systems 13
Water Quality Standards 15
Hot Water Generator 16-18
Electrical - Line Voltage 19
Electrical - Power Wiring 20
Electrical - Low Voltage Wiring 21
Low Water Temperature Cutout Selection 21
Water Valve Wiring 22
Thermostat Wiring 23
ECM Blower Control 24-25
Blower Data 26-28
CXM Controls 29
CXM Control Features 30-32
Unit Commissioning
and Operating Conditions 33
Unit and System Checkout 34
Unit Start-Up Procedure 35
Unit Operating Conditions 36-41
Preventive Maintenance 42
Troubleshooting 43-44
Functional Troubleshooting 45-46
Troubleshooting Form 47
Warranty 48
Revision History 52
GT-PX Series (50YDV, 50YDH, 50YDD Models) GT-PG Series
(50YEV, 50 YEH, 50YED Models)
Installation, Operation and Maintenance Instructions
Residential Horizontal & Vertical Packaged
Geothermal Heat Pumps
97B0046N03
Revised 4 Jan., 2012
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Carrier 50 YEH Specifications

General IconGeneral
Model Number50YEH
CategoryHeat Pump
Refrigerant TypeR-410A
Voltage208/230V
Phase1
Sound Level (Outdoor Unit)72 - 76 dB

Summary

Model Nomenclature

General Overview

Explains the coding system used in model numbers for unit identification.

Safety

Defines DANGER, WARNING, CAUTION, and NOTICE for hazard identification.

General Information

Inspection

Instructions for checking shipment against bill of lading and inspecting for damage.

Storage

Guidelines for storing units in original packaging in a clean, dry area.

Unit Protection

Guidance on covering units and protecting pipe ends from damage and contamination.

Pre-Installation

Steps for checking electrical data, tubing, connections, and removing shipping supports.

Horizontal Installation

Horizontal Unit Location

Guidance on locating horizontal units indoors for service access and avoiding freezing/humidity.

Mounting Horizontal Units

Instructions on using hanger kits, threaded rods, vibration isolators, and pitching the unit.

Horizontal Installation

Air Coil Cleaning

Recommends cleaning the air coil with a detergent solution before start-up.

Field Conversion of Air Discharge

Side to Back Discharge Conversion

Detailed steps for converting side discharge to back discharge, including panel removal and rotation.

Left vs. Right Return

Notes that return air conversion is not possible due to piping changes.

Horizontal Installation

Condensate Piping

Instructions for pitching the unit, installing traps, and venting condensate lines.

Duct System Installation

Guidelines for sizing, connecting, and installing duct systems for optimal performance.

Vertical Installation

Vertical Unit Location

Guidance on locating vertical units indoors in mechanical rooms for service access.

Vertical Unit Mounting

Instructions for mounting units on pads, ensuring clearances, and providing access.

Vertical Installation

Sound Attenuation

Methods for sound attenuation including room enclosure and isolation pads.

Condensate Piping for Vertical Units

Explains vertical units use an internal hose as a trapping loop, no external trap needed.

Water Connection Installation

Residential Water Connections

Instructions for using swivel piping fittings with rubber gasket seals for leak-free connections.

GROUND-LOOP HEAT PUMP APPLICATIONS

Pre-Installation

Steps for locating, marking underground utilities and installing loops before construction.

Piping Installation

Guidelines for using polyethylene fusion piping, avoiding galvanized fittings, and using P/T plugs.

Ground-Loop Heat Pump Applications

Antifreeze

Discusses using antifreeze for freezing protection and calculation methods.

Low Water Temperature Cutout Setting

Explains how to set the low temperature cutout using the FP1 jumper for antifreeze applications.

Ground-Loop Heat Pump Applications

Open Loop Ground Water Systems

Describes open loop piping, valve requirements, and material recommendations.

Water Quality Standards

Details standards for scaling potential, corrosion, and erosion based on water parameters.

Pressure Tank and Pump

Guidance on sizing pressure tanks and pumps for efficient operation and preventing short cycling.

Water Control Valve

Recommends placing control valves on discharge lines and using slow closing valves.

Flow Regulation

Discusses methods for flow regulation using valves or specific flow control devices.

Ground-Water Heat Pump Applications

Flow Regulation

Details adjusting flow rate using valves and measuring pressure drop.

Water Coil Low Temperature Limit Setting

Specifies setting FP1 for 30°F [-1.1°C] for open loop systems to prevent freeze damage.

Hot Water Generator

Hot Water Generator Overview

Explains how the HWG utilizes excess heat for domestic hot water, including built-in components.

HWG Installation Examples

Shows typical HWG installation and double tank installation diagrams.

Hot Water Generator

HWG Installation and Controls

Details sensor locations, microprocessor control, DIP switch functions, and status LEDs.

HWG Control Logic

Explains control operation based on sensors, DIP switches, and fault codes.

Hot Water Generator

Water Tank Preparation

Steps for turning off supply, connecting hose, draining, flushing, and closing valves.

HWG Water Piping

Instructions for routing copper piping, installing anti-scald valves, and purging air.

Initial Start-Up

Steps for initial start-up including opening valves, running the heat pump, and checking temperatures.

Electrical - Line Voltage

Line Voltage Wiring

Emphasizes using copper conductors and complying with electrical codes for field wiring.

Electrical Data Tables

Provides electrical data for GT-PX and GT-PG series units, including FLA and fuse sizes.

Electrical - Line Voltage

Blower Speed Selection

Instructions for changing fan speed by moving the blue wire on the PSC motor terminal block.

HWG Wiring

Explains that HWG pump wiring is disabled at the factory and how to connect it after piping is done.

Electrical - Low Voltage Wiring

Thermostat Connections

Guides wiring thermostats to CXM or ECM interface boards based on unit type.

Low Water Temperature Cutout Selection

Explains selecting temperature limits by clipping jumper JW3 for antifreeze applications.

Electrical - Low Voltage Wiring

Accessory Connections

Describes using terminal "A" for accessory devices like water valves, using 24VAC signals.

Water Solenoid Valves

Explains using external solenoid valves for ground water installations and wiring for Taco valves.

Two-stage Units

Discusses parallel valves and flow regulators for water savings in two-stage operation.

Electrical - Thermostat Wiring

Thermostat Installation

Guidance on locating thermostats, mounting, and wiring them to the control board.

Thermostat Wiring Diagrams

Provides wiring diagrams for ECM and PSC fan units to control boards.

ECM Blower Control

ECM Blower Control Overview

Explains the interface board, thermostat inputs, and CFM settings for ECM motors.

Dehumidification Mode Settings

Describes field selection of humidity control and how it affects airflow.

ECM Blower Control

ECM Board Tap Settings

Details tap settings for cooling, heating, auxiliary heat, CFM adjust, and dehumidification modes.

ECM Interface Layouts

Shows the physical layout and connections for ECM interface boards (Versions I, II, III).

CXM Controls

CXM Control Overview

Provides information on the CXM application, operation, and maintenance manual.

Field Selectable Inputs

Explains how to use test mode and field selectable inputs for diagnostics and configuration.

DIP Switches

Details DIP switch functions for unit performance sentinel, stage selection, and DDC output.

CXM Controls

CXM Control Safety Features

Outlines safety features like anti-short cycle, random start, fault retry, lockout, and high/low pressure protection.

CXM Fault Conditions

Lists various fault conditions such as low/high pressure, temperature limits, condensate overflow, and voltage issues.

CXM Controls

CXM Control Start-up Operation

Explains that the control checks inputs and safety before operating, with start-up delays.

Unit Operation Modes

Details how thermostat signals translate to unit operation for heating, cooling, and emergency heat.

CXM Controls

CXM Thermostat Compatibility

Discusses compatibility of heat pump thermostats with the CXM control and specific signal details.

Unit Commissioning And Operating Conditions

Operating Limits

Defines operating limits based on air and water temperatures, and ambient conditions.

Commissioning Conditions

Lists start-up conditions for bringing the building space up to occupancy temperatures.

Unit Start-Up and Operating Conditions

Unit and System Checkout

Comprehensive checklist for unit and system components before powering up.

Unit Start-up Procedure

Detailed steps for performing the initial start-up and checks, including thermostat settings.

Unit Start-Up Procedure

Unit Start-up Procedure (Continued)

Continues the procedure with checks for water temperature, flow rate, and air temperature drop/rise.

Preventive Maintenance

Water Coil Maintenance

Instructions for cleaning water coils, especially in areas with high mineral content.

Filters

Emphasizes inspecting and replacing filters regularly for maximum performance and airflow.

Condensate Drain

Advises checking and cleaning condensate drains to prevent plugging and ensure air quality.

Compressor

Recommends annual amperage checks to ensure compressor is operating within specifications.

Fan Motors

Advises against lubricating fan motors unless necessary and conducting annual dry operation checks.

Air Coil

Recommends cleaning the air coil annually and taking care not to damage fins.

Troubleshooting

General Troubleshooting Steps

Outlines preliminary checks like verifying power, fuses, and obvious problems before using charts.

CXM Board Troubleshooting

Guidelines for verifying CXM board inputs, outputs, and sensor readings for diagnostics.

CXM Troubleshooting Process Flowchart

Introduces the flowchart for diagnosing problems using CXM fault recognition features.

CXM Process Flow Chart

CXM Functional Troubleshooting Flow Chart

A visual flowchart to guide diagnosis of unit operational issues based on symptoms.

Functional Troubleshooting

Troubleshooting Faults

Lists common faults like main power issues, HP/HPWS faults, high pressure, and low pressure with causes and solutions.

Functional Troubleshooting

Performance Troubleshooting

Addresses performance problems such as insufficient capacity, high head pressure, low suction, and high humidity.

Troubleshooting Form

Heating and Cooling Cycle Analysis

Provides diagrams and fields to record operating pressures and temperatures for cycle analysis.

Warranty

Limited Express Warranty

Outlines the terms, coverage, limitations, and exclusions of the residential geothermal product warranty.

Revision History

Document Revisions

Lists the dates, page numbers, and descriptions of revisions made to the document.

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