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Carrier 50ZP042 User Manual

Carrier 50ZP042
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1
50ZP
10 SEER Sing le Packaged Air Condit io ner
2---5 Nominal Tons (Sizes 024---060)
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
General 2..........................................
RECEIVING AND INSTALLATION 5--8..................
Check Equipment 5..................................
Identify Unit 5....................................
Inspect Shipment 5.................................
Provide Unit Support 5...............................
Slab Mount 5.....................................
Provide Clearances 5.................................
Place Unit 5........................................
Select and Install Ductwork 5...........................
Install Flanges for Ductwork Connections (50ZP060 only) 5.
Converting Horizontal Discharge Units to Downflow (Vertical)
Discharge 6......................................
Provide for Condensate Disposal 6......................
Install Electrical Connections 8.........................
High Voltage Connections 8..........................
Routing Power Leads into Unit 8......................
Connecting Ground Lead to Unit Ground 8..............
Routing Control Power Wires 8.......................
Special Procedures for 208--V Operation 8...............
PRE --START --UP 9....................................
START--UP 10--12.....................................
MAINTENANCE 12--14................................
TROUBLESHOOTING 14..............................
START--UP CHECKLIST 14............................
NOTE: TO INSTALLER -- Before the installation , READ
THESE INSTRUCTIONS CAREFULLY AND COMPLETELY.
Also, make sure the User’s Manual is left with the unit after
installation.
SAFETY CONSIDERATIONS
Improper installation adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories
when modifying this product Refer to the individual instructions
packaged with the kits or accessories when installing.
C00001
Fig. 1 -- 50ZP (Size 036 Shown)
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes, the
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the Canadian Electrical
Code CSA C22.1.
Recognize safety information. This is the safety -- alert symbol
.
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety--alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing or servicing system, always turn off main
power to system and install lockout tag. There may be
more than one disconnect switch.
!
WARNING

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Carrier 50ZP042 Specifications

General IconGeneral
BrandCarrier
Model50ZP042
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Considerations

General Safety Guidelines

Follow all safety codes, wear protective gear, and be alert to safety signal words like DANGER, WARNING, CAUTION.

Electrical Shock Hazard Warning

Turn off main power and install lockout tag before installing or servicing the system to prevent injury or death.

Installation Procedures: General

Select and Install Ductwork

Design and install duct systems per NFPA, NEC, and local codes; use provided flanges for connections.

Installation Procedures: Condensate and Electrical Safety

Electrical Connections

General Electrical Connection Requirements

Follow NEC/CSA codes, use copper conductors, and ensure voltage is within rating plate limits.

High-Voltage Connections

Requires a separate electrical service with a waterproof disconnect switch, connect leads to unit rating plate specs.

Routing Power Leads into Unit

Run high-voltage leads through conduit to the control box side, ensuring watertight termination.

Connecting Ground Lead

Connect the ground lead to the chassis using the unit ground lug in the control box.

Pre-Start-Up Procedures

Routing Control Power Wires

Form a drip-loop for thermostat leads and connect them to the unit control box as shown in wiring diagrams.

Pre-Start-Up Inspection Checklist

Inspect for shipping damage, wiring, connections, coil fins, and verify fan blade position, filter, and drain pan.

Start-Up Procedures

Check for Refrigerant Leaks

Locate and repair leaks, then evacuate and charge the unit with refrigerant according to specifications.

Refrigerant Charge

Charge unit with R-22 refrigerant using volumetric or scale methods; use charging charts for superheat.

Cooling Charging Charts

Unit Controls, Operation, and Maintenance

Maintenance Procedures

Component Servicing and Troubleshooting

Electrical Controls and Wiring Inspection

Annually inspect and check electrical controls and wiring for tightness and signs of damage.

Refrigerant Circuit Inspection

Inspect refrigerant tubing connections for oil accumulation; leak-test and check refrigerant charge annually.

Troubleshooting Chart

Provides a chart to diagnose and remedy common unit symptoms and operational issues.

Wiring Diagrams

208/230-1-60 Wiring Diagram

Schematic illustrating electrical connections for 208/230-1-60 single-phase units.

Wiring Diagrams Continuation

208/230-3-60 Wiring Diagram

Schematic illustrating electrical connections for 208/230-3-60 three-phase units.

Start-Up Checklist

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