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Carrier 58DLX User Manual

Carrier 58DLX
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58DLA/DLX
S i n g l e --- S t a g e D e l u x e , I n d u c e d --- C o m b u s t i o n
4---Way Multipoi se G as F u rnace
Installation, Start---up, Ope ra ting and
Service and Maintenance
Instructions Seri es 140/E
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 4..................................
CODES AND STANDARDS 5..........................
Safety 5........................................
General Installation 5...............................
Combustion and Ventilation Air 5.....................
Duct Systems 5...................................
Acoustical Lining and Fibrous Glass Duct 5.............
Gas Piping and Gas Pipe Pressure Testing 5.............
Electrical Connections 5............................
Venting 5.......................................
ELECTROSTATIC DISCHARGE PRECAUTIONS
PROCEDURE 5.....................................
LOCATION 6.......................................
INSTALLATION 11..................................
Upflow Installation 11..............................
Downflow Installation 11...........................
Horizontal Installation 13...........................
Filter Arrangement 14..............................
Air Ducts 14.....................................
Gas Piping 17....................................
115--V Wiring 22..................................
J--Box Relocation 23..............................
Electrical Connection to J--Box 23.....................
Electrical Box on Furnace Casing Side 23...............
Power Cord Installation in Furnace J--Box 23............
BX Cable Installation in Furnace J--Box 23..............
24--V Wiring 24...................................
Accessories
Venting 28.......................................
General Venting Requirements 28.....................
Masonry Chimney Requirements 28...................
Appliance Application Requirements 29................
Additional Venting Requirements 31...................
Sidewall Venting 31................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 36.....
General 36.......................................
Start--up Procedures 36.............................
Adjustments 36...................................
Check Safety Controls 39...........................
Checklist 39......................................
SERVICE AND MAINTENANCE PROCEDURES 45.......
Introduction 45...................................
Electrical Controls and Wiring 45.....................
Care and Maintenance 46...........................
Cleaning and/or Replacing Filter 46...................
Sequence of Operation 50...........................
Blower Motor and Wheel 46.........................
Cleaning Heat Exchanger 47.........................
Sequence of Operation 49...........................
Wiring Diagrams 50...............................
Troubleshooting 50
................................
Accessory List 54.................................
PARTS REPLACEMENT INFORMATION GUIDE 55.......
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REGISTERED
ISO 9001:2000
Always Ask For
Use of the AHRI Certified TM Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2009E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the

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Carrier 58DLX Specifications

General IconGeneral
BrandCarrier
Model58DLX
CategoryFurnace
LanguageEnglish

Summary

Safety Considerations

WARNING: FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON MONOXIDE POISONING HAZARD

Critical safety warnings regarding fire, explosion, electrical shock, and carbon monoxide poisoning hazards.

CAUTION: FURNACE RELIABILITY HAZARD

Cautionary note on furnace reliability issues due to improper installation or misapplication.

CAUTION: CUT HAZARD

Warning about sharp edges on sheet metal parts during handling and servicing.

Introduction

General

Overview of the furnace's multipoise, Category I fan-assisted design and factory configuration.

WARNING: FIRE, EXPLOSION, ASPHYXIATION HAZARD

Safety warning about improper adjustment, alteration, service, or installation.

Codes and Standards

Safety

Guidance on following national codes like NFGC and installation standards for warm air heating.

General Installation

References to NFGC and NFPA 90B for general installation requirements.

Electrical Connections

Reference to National Electrical Code (NEC) ANSI/NFPA 70-2008.

Venting

Reference to NFGC NFPA 54/ANSI Z223.1-2009 for venting requirements.

Electrostatic Discharge (ESD) Precautions Procedure

CAUTION: FURNACE RELIABILITY HAZARD

Caution on preventing premature component failure due to ESD.

Location

General

Information on furnace multipoise configurations and required assembly.

WARNING: CARBON MONOXIDE POISONING HAZARD

Safety warning about corrosive air and contamination affecting furnace life.

Air for Combustion and Ventilation

Outdoor Combustion Air Method

Requirements for providing outdoor air for combustion and ventilation.

Indoor Combustion Air Method

Guidelines for using indoor air for combustion based on space volume and infiltration rates.

Installation

Upflow Installation

Instructions for bottom and side return air inlets and leveling legs.

Downflow Installation

Requirements for downflow applications on combustible flooring with specific bases.

Horizontal Installation

Guidelines for furnace placement, support, and roll-out protection in horizontal orientations.

Gas Piping

WARNING: FIRE OR EXPLOSION HAZARD

Safety warnings for gas piping, leak testing, and purging.

CAUTION: FURNACE OVERHEAT HAZARD

Cautionary note about using backup wrenches to avoid damaging gas controls.

Electrical Connections

WARNING: ELECTRICAL SHOCK HAZARD

Safety warning regarding electrical shock hazards during installation.

115-V Wiring

Guidance on verifying voltage, frequency, phase, and NEC compliance.

J-Box Relocation

Electrical Connection to J-Box

Steps for connecting electrical wiring to the junction box.

24-V Wiring

Accessories

Instructions for connecting accessories like Electronic Air Cleaners and Humidifiers.

Venting

WARNING: CARBON MONOXIDE POISONING HAZARD

Critical steps for safe venting operation to prevent CO poisoning.

Masonry Chimney Requirements

Requirements for using masonry chimneys with CSA design-certified furnaces.

General Venting Requirements

Follow safety codes for proper vent sizing and installation.

Appliance Application Requirements

Chimney Inspection Chart

Additional Venting Requirements

CAUTION: CUT HAZARD

Warning about sharp edges on sheet metal parts during handling.

CAUTION: BURN HAZARD

Caution regarding hot vent pipes and potential injury to children.

Start-Up, Adjustment, and Safety Check

General

Initial checks including wiring, thermostat connections, gas pressure, and door installation.

Start-Up Procedures

Step-by-step guide to initiate furnace operation and component testing.

Adjustments

Procedures for setting gas input rate, temperature rise, and thermostat anticipator.

Service and Maintenance Procedures

Electrical Controls and Wiring

Guidance on servicing electrical controls, status codes, and wiring.

Care and Maintenance

Routine maintenance tasks including cleaning filters and checking connections.

Blower Motor and Wheel

Instructions for cleaning and checking the blower motor and wheel.

Cleaning Heat Exchanger

Procedures for cleaning heat exchangers, noting when replacement is advised.

Sequence of Operation

Heating

Detailed sequence for heating mode, including igniter and blower operation.

Cooling Mode

Sequence of operation for single-speed and two-speed cooling modes.

Continuous Blower Mode

Operation of the blower in continuous mode and speed selection.

Heat pump

Operation sequence when installed with a heat pump system.

Troubleshooting

Parts Replacement Information Guide

Casing Group

List of replacement parts for the furnace casing.

Electrical Group

List of replacement parts for the electrical system.

Blower Group

List of replacement parts for the blower assembly.

Gas Control Group

List of replacement parts for the gas control system.

Heat Exchanger Group

List of replacement parts for the heat exchanger assembly.

Inducer Group

List of replacement parts for the inducer assembly.

Example of Model Number

Example showing how to identify the furnace model number for parts.

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