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Carrier 61WG 020 User Manual

Carrier 61WG 020
56 pages
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INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
Water-Cooled/Condenserless
Liquid Chillers/Water-Sourced Heat Pumps
with or without Integrated Hydronic Module
61WG/30WG/30GA 020-090
Original document
Nominal cooling capacity 25-95 kW
Nominal heating capacity 29-117 kW
Unit with optional hydronic module Standard unit
PRO-DIALOG

Table of Contents

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Carrier 61WG 020 Specifications

General IconGeneral
BrandCarrier
Model61WG 020
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction and Safety Considerations

1.1 Installation Safety

Guidelines for safe installation procedures and damage checks.

1.3 Maintenance Safety

Safety precautions and logbook recommendations for maintenance.

1.4 Repair Safety

Safety guidelines for refrigerant circuit repairs and unit maintenance.

Unit Dimensions and Clearances

3.1 61WG/30WG 020-045 Standard Unit

Dimensional data for standard 61WG/30WG 020-045 units.

3.8 61WG/30WG 050-090 Standard Unit

Dimensional data for standard 61WG/30WG 050-090 units.

3.15 30WGA 020-045 Standard Unit

Dimensional data for standard 30WGA 020-045 units.

Physical and Electrical Data

4.1 61WG Physical Data

Physical specifications and operating weights for 61WG models.

4.2 30WG Physical Data

Physical specifications and operating weights for 30WG models.

4.5 Electrical Data

Electrical specifications including voltage, current, and power ratings.

Application Data and Water Flow

5.1 61WG Operating Limits

Defines the operational limits for 61WG units.

5.10 Water Flow Rates

Specifies water flow rates for various unit models and configurations.

5.11 Minimum Water Volume

Guidance on the minimum required water loop capacity for stable operation.

Electrical Connection and Wiring

6.2 Power Supply

Requirements and guidelines for the unit's power supply connection.

6.4 Recommended Wire Sections

Guidance on selecting appropriate wire sizes for electrical connections.

6.4.1 Field Control Wiring

Safety precautions and procedures for field control wiring.

Refrigerant Piping and Water Connections

7.2 Piping Installation and Connection

Procedures for installing and connecting refrigerant piping.

8.3 Discharge Pipe Sizing

Guidelines for sizing discharge pipes to ensure proper refrigerant flow.

9.1 Operating Precautions

Precautions for connecting and operating water circuits.

Flow Control and Operation Modes

10.2 Water Flow Control Procedure

Steps for adjusting water flow rate using control valves.

11.1 Pump Flow/Pressure Curve

Understanding pump performance curves for hydronic modules.

12.1 Operating Principle

Operating principles for 61WG units with specific heating control.

Unit Start-Up Procedures

16.1 Preliminary Checks

Essential checks before unit start-up.

16.3 Refrigerant Charge Adjustment

Procedure for adjusting refrigerant charge for optimal performance.

16.5 Master/Slave Operation

Configuration for master/slave operation of multiple units.

System Components and Maintenance

17.1 Compressors

Information on hermetic scroll compressors and refrigerant used.

17.2 Lubricant

Details on compressor lubricant type and checking oil levels.

19.3 Refrigerant Undercharge

Identifying and rectifying refrigerant undercharge issues.

Leak Detection, Evacuation, and Testing

19.5 Leak Detection

Methods and importance of detecting refrigerant leaks.

19.6 Evacuation

Procedures for evacuating the system to remove moisture and air.

19.8 R-410A Characteristics

Properties and pressure-temperature data for R-410A refrigerant.

Maintenance Schedule and Operations

20.1 Maintenance Schedule

Scheduled maintenance tasks and frequencies for optimal performance.

20.2 Maintenance Operations

Detailed descriptions of maintenance tasks for various service levels.

Start-Up Checklist

Preliminary Equipment Check

Checks to ensure the unit is ready for start-up and undamaged.

Check Air Handling Systems

Verification of connected air handling systems and water valves.

Unit Start-Up

Checks related to unit start-up, including pump interlock and oil level.

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