EasyManua.ls Logo

Carrier 916SA User Manual

Carrier 916SA
74 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Installation, Start-up, Operating and
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS
IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1 – Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 2 – Minimum Clearances to Combustible Materials
for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 3 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 4 – Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5 – Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 6 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 18
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.
(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 – Filter Media Pressure Drop (Clean) Versus Face Velocity-
in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 9 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 10 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 11 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ACCESSORIES (See Fig. 38) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 12 – Vent Termination Kit for Direct Vent (2-pipe) Systems30
Table 13 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 14 – Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 40
Table 15 – Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 16 – Maximum Allowable Exposed Vent Length in Uncondi-
tioned Space - Ft. / M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 17 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Table 18 – Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 48
Table 19 – Airflow Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
FURNACE CONTROL PROGRAMMING
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Table 20 – System Status Display Codes . . . . . . . . . . . . . . . . . . 52
Table 21 – Main Menu Options. . . . . . . . . . . . . . . . . . . . . . . . . . 53
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 55
Table 22 – Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 23 – Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 58
Table 24 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 59
Table 25 Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate - 40,000 BTUh to 140,000 BTUh . . . . . . . . . . . . . . . . . . . . 60
Table 26 Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate - 26,000 BTUh ONLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 62
ELECTRICAL CONTROLS AND WIRING . . . . . . . . . . . . . . . . . 62
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
TROUBLSHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 74
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
To learn more about this appliance and installation via a mobile device,
go to https://bryant.hvacpatners.com/NFC or use the QR code below. To
access airflow tables or troubleshooting guide on your mobile device go
to mlctraining.com/training/techdocs/34/ or use the QR code below.
A220935
A200352
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
on the referenced subject, which is represented only by the standard in its entirety.
916SA
Single-Stage, High Efficiency, 4-Way Multipoise
35-in. (889 mm), Condensing Gas Furnace
Question and Answer IconNeed help?

Do you have a question about the Carrier 916SA and is the answer not in the manual?

Carrier 916SA Specifications

General IconGeneral
BrandCarrier
Model916SA
CategoryFurnace
LanguageEnglish

Summary

REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS

IMPORTANT

Key compliance information for Massachusetts installations.

SAFETY CONSIDERATIONS

General Safety Warnings

Critical warnings for fire, explosion, electrical shock, injury, and death hazards.

AIR FOR COMBUSTION AND VENTILATION

Introduction

General overview of air requirements for furnace operation.

Direct Vent (2-pipe) Applications

Specific requirements for direct-vent system air intake.

Direct Vent (1-pipe) Applications

Specific requirements for 1-pipe vent system air intake.

Ventilated Combustion Air Applications (for U.S. Only)

Guidelines for using ventilated combustion air in U.S. installations.

CODES AND STANDARDS

General Requirements

Compliance with national and local codes for installation.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

CAUTION

Procedures to prevent damage to electronic components from ESD.

Indoor Combustion Air Methods

Standard Method

Guidelines for using indoor air for combustion based on space volume.

CONDENSATE TRAP

Condensate Trap - Upflow Orientation

Information on the condensate trap in upflow furnace orientation.

Condensate Trap - Downflow Orientation

Relocation instructions for the condensate trap in downflow orientation.

CONDENSATE DRAIN CONNECTION

Upflow/Downflow Orientation

Routing the condensate drain in upflow/downflow configurations.

For Right Side Condensate Drain

Instructions for connecting the condensate drain on the right side.

For Left Side Condensate Drain Connection

Instructions for connecting the condensate drain on the left side.

Left Side Drain Pipe Orientation for Condensate Discharge

Detailing the left side drain pipe setup.

Horizontal Orientation

Guidelines for condensate trap relocation in horizontal installations.

INSTALLATION

Upflow Installation

Specific requirements for installing the furnace in an upflow configuration.

Supply Air Connections

Instructions for connecting supply-air ducts to the furnace.

Return Air Connections

Guidelines for connecting return-air ducts to the furnace.

Side Return Air Inlet

Information on side return air inlets and panel placement.

Downflow Installation

Downflow Installation

Specific warnings and precautions for downflow installations.

Bottom Return Air Inlet

Details on removing the bottom closure panel for return air.

Horizontal Installation

Requirements for installing the furnace in a horizontal orientation.

FILTER ARRANGEMENT

Filter and Return Duct Sizing

Considerations for sizing filters and associated ductwork for optimal performance.

Location Relative to Cooling Equipment

Platform Furnace Support

Guidelines for supporting the furnace on a platform.

Suspended Furnace Support

Instructions for suspending the furnace using threaded rods.

Roll-Out Protection

Requirements for installing sheet metal for flame roll-out protection.

AIR DUCTS

General Requirements

General principles for designing and sizing ductwork systems.

Return Duct Sizing

Guidance on sizing return ductwork and filters.

Ductwork Acoustical Treatment

Methods for reducing noise in ductwork systems.

GAS PIPING

PRESSURE TESTING ABOVE 1½ psig

Procedures for pressure testing gas lines above 1½ psig.

PRESSURE TESTING BELOW 1/2 psig

Procedures for pressure testing gas lines below ½ psig.

ELECTRICAL CONNECTIONS

ELECTRICAL SHOCK AND FIRE HAZARD

Warnings regarding electrical shock and fire hazards during installation.

ELECTRICAL SHOCK HAZARD

Precautions for electrical shock hazards related to grounding and wiring.

J-Box Installation

Instructions for installing the J-Box for electrical connections.

External Electrical Box on Furnace Casing

Guidelines for mounting an external electrical box on the furnace.

Power Cord Installation in Furnace J-Box

Steps for installing a power cord into the J-Box.

24-V Wiring

Instructions for making 24-V wiring connections.

ACCESSORIES

Alternate Power Supplies

VENTING

OPTIONAL VENTING BELOW THE FURNACE

Instructions for optional venting configurations below the furnace.

General

General considerations for vent system planning and assembly.

Special Venting Requirements for Installations in Canada

Specific venting requirements for installations in Canada.

Materials U.S.A.

Approved materials for venting systems in the USA.

Canada

Approved materials for venting systems in Canada.

Venting Systems

Venting Systems

Description of different venting system types.

Roof Termination (Preferred)

Recommended procedures for roof termination of vent pipes.

Inside Corner Terminations

Inside Corner Terminations

Permitted conditions and clearance requirements for inside corner terminations.

Locating the Vent Termination

General

General guidelines for choosing the vent termination location.

Ventilated Combustion Air Systems

Requirements for terminating ventilated combustion air systems.

Non-Direct Vent (1-pipe) System

Requirements for terminating non-direct vent (1-pipe) systems.

Venting System Length Calculations

Venting System Length Calculations

Procedures for calculating total equivalent vent length (TEVL).

Combustion Air and Vent Piping Insulation Guidelines

Combustion Air and Vent Piping Insulation Guidelines

Guidelines for insulating combustion air and vent piping.

Configure the Furnace

UPFLOW VERTICAL VENT

Vent configuration for upflow vertical installations.

DOWNFLOW VERTICAL

Vent configuration for downflow vertical installations.

HORIZONTAL LEFT-VERTICAL VENT CONFIGURATION

Vent configuration for horizontal left-vertical installations.

HORIZONTAL LEFT-LEFT VENT CONFIGURATION

Vent configuration for horizontal left-left installations.

HORIZONTAL LEFT-RIGHT VENT CONFIGURATION

Vent configuration for horizontal left-right installations.

HORIZONTAL RIGHT-VERTICAL VENT CONFIGURATION

Vent configuration for horizontal right-vertical installations.

HORIZONTAL RIGHT-LEFT VENT CONFIGURATION

Vent configuration for horizontal right-left installations.

HORIZONTAL RIGHT-RIGHT VENT CONFIGURATION

Vent configuration for horizontal right-right installations.

Notes for venting options

Notes and recommendations for various venting options.

Installing the Vent Pipe Adapter and Combustion Air Pipe Adapter

Installing the Vent Termination

Roof Terminations

Procedures for installing vent terminations on the roof.

Concentric Vent

Installation instructions for concentric vent kits.

Two-Pipe and Single-Pipe Terminations

Termination details for two-pipe and single-pipe vent systems.

Sidewall Terminations

Guidelines for installing vent terminations on sidewalls.

Inducer Outlet Restrictor

Venting System Length Calculations

Venting System Length Calculations

Procedures for calculating total equivalent vent length (TEVL) and compare to MEVL.

FURNACE CONTROL PROGRAMMING AND NAVIGATION

On-Board Control Method

Overview of the furnace's LCD display and navigation for settings.

Main Menu Options

Description of parameters accessible via the main menu.

NFC and Supported App Method

Using NFC and a mobile app for furnace control adjustments.

Control Board Replacement

Procedures for replacing the furnace control board.

Main Menu Flow Chart

Main Menu Flow Chart

Visual representation of the furnace control menu navigation.

SERVICE LABEL

SERVICE LABEL

Information and location of the furnace service label.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General

General procedures for starting up, adjusting, and safety checking the furnace.

Start-Up Procedures

Step-by-step guide for initial furnace start-up and checks.

WIRING DIAGRAM

Prime Condensate Trap with Water

Instructions for priming the condensate trap for proper function.

ADJUSTMENTS

Adjust Manifold Pressure

Steps for adjusting the gas manifold pressure for proper input.

Adjust Temperature Rise

Adjust Temperature Rise

Procedure for measuring and adjusting the air temperature rise.

Adjust Heating Blower-OFF Delay

Check Safety Controls

SERVICE AND MAINTENANCE PROCEDURES

GENERAL

General guidelines for service and maintenance tasks.

ELECTRICAL CONTROLS AND WIRING

Information on furnace electrical controls and wiring diagrams.

CARE AND MAINTENANCE

Cleaning and/or Replacing Air Filter

Instructions for cleaning or replacing the furnace air filter.

Blower Motor and Wheel Maintenance

Cleaning Burners and Flame Sensor

Servicing Hot Surface Igniter

Flushing Collector Box and Drainage System

Cleaning Condensate Drain and Trap

Checking Heat Pad Operation (If Applicable)

Primary Heat Exchangers

Secondary Heat Exchangers

WINTERIZATION

WINTERIZATION

Procedures for winterizing the furnace in cold environments.

SEQUENCE OF OPERATION

SEQUENCE OF OPERATION

Step-by-step description of furnace operation modes.

Troubleshooting

Troubleshooting

Guide for diagnosing and resolving furnace operational problems.

GAS FURNACE CHECKLIST

PARTS REPLACEMENT INFORMATION GUIDE

PARTS REPLACEMENT INFORMATION GUIDE

List of replaceable parts grouped by category.

MODEL NOMENCLATURE

Explanation of the furnace model number designation.

TRAINING

Information on HVAC training resources and access.

Related product manuals