Carrier Infinity ICS 58MVC 100 Series - User Manual

Infinity ICS --- Model 58MVC, Series 100
Dir e ct Vent , 4---Way Multipo ise
Co ndensing G as Fur nace
With IdealComfort™ Ideal Humidity™
Installation Instructions
Visit www.Carrier.com
NOTE: Read the entire instruction manual before starting
the installation.
Please retain these instructions with the furnace after installation for
future reference.
NOTE: This furnace can be installed as a
(2-pipe) direct vent
condensing gas furnace.
Special Venting Requirements for Installations in Canada
Installation in Canada must conform to the requirements of CSA
B149 code. Vent systems must be composed of pipe, fittings,
cements, and primers listed to ULC S636. The special vent fittings
and accessory concentric vent termination kits and accessory
external drain trap have been certified to ULC S636 for use with
those IPEX PVC vent components which have been certified to
this standard. In Canada, the primer and cement must be of the
same manufacturer as the vent system -- IPEX System 636,
PVC/CPVC Primer, Purple Violet for Flue Gas Venting and IPEX
System 636
(1)
t, PVC Cement for Flue Gas Venting, rated Class
IIA, 65 deg C. must be used with this venting system -- do not mix
primers and cements from one manufacturer with a vent system
from a different manufacturer. Follow the manufacturer’s
instructions in the use of primer and cement and never use primer
or cement beyond its expiration date.
The safe operation, as defined by ULC S636, of the vent system is
based on following these installation instructions, the vent system
manufacturer’s installation instructions, and proper use of primer
and cement. All fire stop and roof flashing used with this system
must be UL listed material. Acceptability under Canadian standard
CSA B149 is dependent upon full compliance with all installation
instructions. Under this standard, it is recommended that the vent
system be checked once a year by qualified service personnel.
The authority having jurisdiction (gas inspection authority,
municipal building department, fire department, etc) should be
consulted before installation to determine the need to obtain a
permit.
ama
REGISTERED
ISO 9001:2000
CERTIFIED
Consignes spéciales pour l’installation de ventillation au Canada
L’installation faite au Canada doit se conformer aux exigences du
code CSA B149. Ce systême de ventillation doit se composer de
tuyaux, raccords, ciments et apprêts conformes au ULC S636. La
tuyauterie de ventillation des gaz, ses accessoires, le terminal
concentrique mural ainsi que l’ensemble du drain de condensat
extérieur ont été certifiés ULCS 636 pour l’application des
composantes IPEX PVC qui sont certifiées à ce standard. Au
Canada l’apprêt et le ciment doivent être du même manufacturier
que le systême de ventillation -- IPEX Système 636, Apprêt
PVC/CPVC. Mauve Violette pour conduit en évacuation des gaz et
IPEX Système 636
(1)
t, ciment pour PVC pour conduit en
évacuation des gaz, évalué CLASSE IIA, 65 deg. C. doit ëtre
utilisé avec ce systèeme d’évacuation -- ne pas mélanger l’apprêt et
le ciment d’un manufacturier avec le systême de ventillation d’un
autre manufacturier. Bien suivre les indications du manufacturier
lors de l’utilisation de l’apprêt et du ciment et ne pas utiliser
ceux--ci si la date d’expiration est atteinte.
L’opération sécuritaire, tel que définit par ULC S636, du système
de ventilation est basé sur les instructions d’installation suivantes,
ainsi que l’usage approprié de l’apprêt et ciment. Tout arrët feu et
solin de toit utilisés avec ce système doivent être des matériaux
listés UL. L’acceptation du standard Canadien CSA B419 est
directement relié à l’installation conforme aux instructions ci-- haut
mentionnées. Le standard Canadien recommande l’ inspection par
un personel qualifié et ce, une fois par année.
Les autoritées ayant juridiction (inspecteurs de gas, inspecteurs en
bâtiments, département des incendies, etc) devraient être consultées
avant l’installation afin de déterminer si un permis est requis.
(1) System 636 is a trademark of IPEX Inc.

Carrier Infinity ICS 58MVC 100 Series Specifications

General

Stages of Heating	Modulating
Blower Motor	Variable-speed ECM
Gas Valve	Modulating
Capacity	40, 000 to 120, 000 BTU/h
Model Number	58MVC
Category	Furnace
Brand	Carrier
Type	Gas furnace
Warranty	10-year parts limited warranty
Fuel Type	Natural gas
Series	Infinity ICS

Summary

Special Venting Requirements for Installations in Canada

Required Notice for Massachusetts Installations

Safety Considerations

Furnace Reliability Hazard

Caution regarding potential unit damage due to improper installation or misapplication.

Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazard

Warning about hazards from improper installation, alteration, service, or maintenance.

Cut Hazard

Caution regarding sharp edges and burrs on sheet metal parts during handling.

Environmental Hazard

Installation

Leveling Legs

Instructions for installing leveling legs for upflow position with side inlets.

Upflow or Downflow Installation

Procedures for installing furnace in upflow or downflow configurations.

Horizontal Installation

Guidance for installing furnace in horizontal left or right discharge positions.

Codes and Standards

Safety Codes

National and Canadian safety standards for gas furnaces and HVAC systems.

General Installation Codes

US and Canadian general installation standards and codes.

Combustion and Ventilation Air Codes

Standards for air for combustion and ventilation.

Gas Piping and Pressure Testing Codes

Codes for gas piping installation and pressure testing.

Electrical Connections Codes

National and Canadian electrical codes for furnace connections.

Electrostatic Discharge (ESD) Precautions

Property Damage Hazard

Upflow Application

Condensate Trap (Factory-Shipped Orientation)

Details on factory-installed condensate trap for upflow applications.

Condensate Trap Tubing (Factory-Shipped Orientation)

Instructions for extending condensate trap drain connection for upflow.

Condensate Trap (Alternate Upflow Orientation)

Carbon Monoxide Poisoning Hazard

Pressure Switch Tubing

Upper Collector Box and Inducer Housing Drain Connections

Condensate Trap Freeze Protection

Downflow Applications

Condensate Trap Location (Downflow)

Procedure to relocate condensate trap for downflow applications.

Carbon Monoxide Poisoning Hazard (Downflow)

Warning about installing casing hole filler cap for safety.

Horizontal Left Application

Condensate Trap Location (Horizontal Left)

Procedure to relocate condensate trap for horizontal left applications.

Pressure Switch Tubing (Horizontal Left)

Instructions for rerouting pressure switch tubing for horizontal applications.

Property Damage Hazard (Attic;Over Ceiling)

Condensate Trap Location (Attic;Over Ceiling)

Carbon Monoxide Poisoning Hazard (Attic;Over Ceiling)

Condensate Trap Tubing (Attic;Over Ceiling)

Construct Working Platform

Horizontal Right Application

Property Damage Hazard (Horizontal Right)

Caution regarding property damage with condensate traps in horizontal right.

Condensate Trap Location (Horizontal Right)

Procedure to relocate condensate trap for horizontal right applications.

Carbon Monoxide Poisoning Hazard (Horizontal Right)

Warning about installing casing hole filler cap for safety.

Condensate Trap Tubing (Horizontal Right)

Instructions for connecting drain tubing for horizontal right applications.

Pressure Switch Tubing (Horizontal Right)

Instructions for rerouting pressure switch tubing for horizontal right.

Location

General Location Requirements

General requirements for furnace location and installation.

Unit Damage Hazard (Unconditioned Space)

Furnace Location Relative to Cooling Equipment

Hazardous Locations Installation

Unit Operation Hazard (Horizontal Installation)

Air Ducts

General Air Duct Requirements

General guidelines and standards for HVAC duct system design.

Ductwork Acoustical Treatment

Requirements for acoustical lining and fibrous ductwork.

Supply Air Connections

Instructions for connecting supply air ducts for various furnace applications.

Return Air Connections

Instructions for connecting return air ducts for various furnace applications.

Filter Arrangement

Fire, Carbon Monoxide, and Poisoning Hazard (Filter)

Warning about operating unit without filter or with door removed.

Cut Hazard (Filter Installation)

Caution regarding sharp edges when cutting filter support rods.

Unit Operation Hazard (Filter)

Caution regarding intermittent operation due to filter issues.

Bottom Closure Panel

Gas Piping

Fire or Explosion Hazard (Gas Piping)

Warning about hazards related to gas piping installation.

Electrical Connections

Electrical Shock Hazard

Warning about electrical shock hazards during installation.

Unit Operation Hazard (Electrical)

Caution regarding intermittent operation due to grounding issues.

115-V Wiring

Instructions for making 115-V electrical connections.

Fire Hazard (Wiring)

Warning about using aluminum wire for connections.

Electrical Shock and Fire Hazard

J-Box Relocation

24-V Wiring

Unit Damage Hazard (24-V Wiring)

Accessories

Electronic Air Cleaner (EAC)

Instructions for connecting an accessory Electronic Air Cleaner.

Humidifier (HUM)

Instructions for connecting an accessory humidifier.

Removal of Existing Furnaces from Common Vent Systems

Air for Combustion and Ventilation

Furnace Reliability Hazard (Air)

Caution regarding premature component failure due to air issues.

Combustion-Air and Vent Pipe Systems

Guidelines for combustion air and vent pipe systems.

Direct Vent; 2-Pipe System

Procedures for installing a direct vent (2-pipe) system.

Ventilated Combustion Air Option Materials

Materials required for the ventilated combustion air option.

Fire and Explosion Hazard (Solvent Cements)

Carbon Monoxide Poisoning Hazard (Piping)

Unit Operation Hazard (Pipe Exposure)

Combustion Air and Vent Pipe Installation Guidelines

Combustion-Air and Vent Pipe Diameter

Determining the correct diameter for combustion air and vent pipes.

Unit Operation Hazard (Pipe Length)

Unit Corrosion Hazard (Combustion Air)

Combustion Air Pipe Attachment

Combustion Air Intake Housing Plug Fitting

Combustion Air Termination (Ventilated Option)

Carbon Monoxide Poisoning Hazard (Ventilation)

Vent Pipe

Vent Pipe Attachment

Instructions for attaching the vent pipe to the furnace.

Vent Termination

General Vent Termination

General guidelines for vent pipe termination location.

Extended Exposed Sidewall Pipes

Guidance for extending sidewall vent pipes and insulating them.

Vent Termination Kit (Direct Vent;2-Pipe)

Instructions for installing direct vent termination kits.

Concentric Vent;Combustion Air Kit

Procedure for installing concentric vent termination kits.

Two-Pipe Termination Kit (Direct Vent;2-Pipe)

Procedure for installing two-pipe vent termination kits.

Multi-venting and Vent Terminations

Condensate Drain

General Condensate Drain

General requirements and notes for condensate trap and drain connections.

Condensate Drain Protection

Measures to protect condensate drains from freezing.

Start-Up, Adjustment, and Safety Check

General Start-Up and Adjustment

Initial checks and requirements before starting furnace operation.

Select Setup Switch Positions

Instructions for setting furnace control setup switches.

Air Conditioning (A;C) Setup Switches

Setting switches for matching furnace airflow to cooling unit.

Continuous Fan (CF) Setup Switches

Setting switches for continuous fan or low-cooling airflow.

Prime Condensate Trap

Unit Operation Hazard (Condensate Trap)

Purge Gas Lines

Fire and Explosion Hazard (Gas Purge)

Sequence of Operation

Unit Operation Hazard (Sequence)

Caution regarding intermittent operation if control is not grounded.

Single-Stage Thermostat Heating (Adaptive Mode)

Operation with single-stage thermostat and adaptive heating mode.

Two-Stage Thermostat Heating (Low;High)

Two-Stage Thermostat Heating (Medium;High)

Cooling Mode

Single-Speed Cooling

Operation with single-speed air conditioner in cooling mode.

Single-Stage Thermostat Cooling (Adaptive Mode)

Operation with single-stage thermostat and two-speed cooling.

Thermidistat Mode

Operation with Thermidistat for dehumidification control.

Super Dehumidify Mode

Continuous Blower Mode

Continuous Blower Speed Selection

Heat Pump Operation

Component Test

Adjustments

Set Gas Input Rate

Procedure for setting the natural gas input rate based on altitude.

Unit Damage Hazard (Orifice Adjustment)

Unit Damage Hazard (Burner Flames)

Set Temperature Rise

Unit Operation Hazard (Temperature Rise)

Caution regarding intermittent operation if temperature rise is not set correctly.

Set Thermostat Heat Anticipator

Check Safety Controls

Check Primary Limit Control

Procedure for testing the primary limit control for overheating.

Check Pressure Switches

Procedure for testing the draft inducer pressure switches.

Checklist

Installation Checklist

List of items to verify during installation.

Start-Up Checklist

List of items to verify during start-up.

Installation Checklist (Continued)

Load Calculation Checklist

Items to check related to load calculations.

Combustion and Vent Piping Checklist

Items to check for combustion and vent piping.

Condensate Drain Checklist

Items to check for condensate drain system.

Start-Up Checklist (Continued)

Items to verify during start-up.

Thermostat Anticipator Checklist

Items to check for thermostat anticipator settings.

Safety Controls Check Operation Checklist

Items to check for safety control operation.