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Carrier N92ESN User Manual

Carrier N92ESN
66 pages
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Installation, Start-up, Operating and
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS
IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 1 Minimum Clearances to Combustible Materials for All Units
4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 3 – Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 4 – Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 12
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 5 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 17
Table 6 – Filter Media Pressure Drop (Clean) Versus Airflow - In.
W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 – Filter Media Pressure Drop (Clean) Versus Face Velocity-
In. W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 8 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 20
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 9 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 22
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table 10 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 11 – Vent Termination Kit for Direct Vent (2-pipe) Systems28
Table 12 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 13 – Maximum Equivalent Vent Length . . . . . . . . . . . . . . 39
Table 14 – Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Table 15 – Maximum Allowable Exposed Vent Lengths in Uncondi-
tioned Space Table - Ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 16 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 47
Table 17 – Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 49
Table 18 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 19 – Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table 20 – Blower Off Delay Jumper Positions . . . . . . . . . . . . . 52
Table 21 – Air Delivery - CFM (With Filter) . . . . . . . . . . . . . . . 52
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 54
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 66
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
A200326
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it’s highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer’s instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
on the referenced subject, which is represented only by the standard in its entirety.
N92ESN
Single-Stage, 35-in. (889 mm) Tall, 4-Way Multipoise
High Efficiency Condensing Gas Furnace
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Use of the AHRI Certified TM Mark indicates
a manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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Carrier N92ESN Specifications

General IconGeneral
Fuel TypeNatural Gas
Ignition TypeHot Surface Ignition
Heat Exchanger MaterialAluminized Steel
Heating Capacity40, 000 to 120, 000 BTUh
AFUE RatingUp to 96%
Warranty10-Year Parts
EfficiencyUp to 96.2% AFUE

Summary

SAFETY CONSIDERATIONS

Massachusetts Installation Requirements

Specific requirements for gas-fueled equipment installations in Massachusetts.

Fire, Explosion, Electrical Shock, and Carbon Monoxide Hazards

Critical warnings about potential dangers during installation and operation.

General Hazards and Precautions

Covers fire, furnace reliability, cut hazards, and general safety warnings.

Electrostatic Discharge (ESD) Precautions

Procedures to prevent damage to electronic components from static discharge.

Location and Environmental Hazards

Guidelines for selecting a safe and appropriate installation location.

Furnace Corrosion and CO Poisoning Hazards

Warnings about corrosive air and carbon monoxide risks.

COMBUSTION AND VENTILATION REQUIREMENTS

Air for Combustion and Ventilation

Details on providing adequate air for combustion and ventilation.

Condensate Trap Installation

Instructions for installing and relocating the condensate trap for different orientations.

INSTALLATION PROCEDURES

Furnace Installation and Airflow Connections

Guidance for installing the furnace and connecting airflow systems.

Filter Arrangement and Sizing

Information on selecting, arranging, and sizing air filters and ductwork.

Air Duct Systems

Guidelines for designing ductwork and addressing acoustical concerns.

Gas Piping and Electrical Connections

Guidelines for safe gas piping and electrical wiring.

Venting System Installation

Procedures for installing vent and combustion air pipes according to codes.

START-UP, ADJUSTMENT, AND SAFETY CHECK

Important Installation and Start-up Procedures

Critical steps for initial furnace operation and checks.

Gas Pressure and Orifice Adjustments

Procedures for checking and adjusting gas pressure and orifices.

Air Delivery and Blower Speed Settings

Guidance on setting blower speed taps for optimal airflow.

Safety Control Checks

Procedures for verifying the proper function of furnace safety controls.

SERVICE AND MAINTENANCE

Care and Maintenance Overview

General recommendations for furnace upkeep and safety during service.

Cleaning and Replacing Air Filter

Instructions for maintaining the air filter for optimal system performance.

Blower Motor and Wheel Maintenance

Steps for cleaning and servicing the blower motor and wheel.

Cleaning Heat Exchangers

Procedures for cleaning primary heat exchangers and notes on secondary ones.

Winterization Procedures

Procedures to protect the furnace from freezing in cold environments.

Sequence of Operation

Detailed explanation of the furnace's operational sequence.

TROUBLESHOOTING AND PARTS

Troubleshooting Guide

A flowchart to diagnose and resolve furnace operational issues.

Parts Replacement Information

List of replaceable parts for the furnace.

Model Nomenclature

Explanation of the furnace model identification system.

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