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Carrier OMNIZONE 50XJ064-104 - User Manual

Carrier OMNIZONE 50XJ064-104
64 pages
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 535-00137 Printed in U.S.A. Form 50BV,XJ-2T Pg 1 2-04 Replaces: 50BV,XJ-1T
Book 1 1
Tab 2 a 2 b
Controls Operation and
Troubleshooting
CONTENTS
SAFETY CONSIDERATIONS......................1
GENERAL ........................................ 1
MAJOR SYSTEM COMPONENTS ...............1-7
Comfort Controller Processor (PCB1) ............1
Comfort Controller I/O Module (PCB2)............2
Comfort Controller I/O Module (PCB3)............2
Local Interface Display ...........................2
PCB Addresses .................................. 2
Control Module Communication..................2
Carrier Comfort Network Interface................4
Optional and Field-Installed
Accessory Sensors/Devices ................... 4
Wiring Control Devices...........................6
CONTROLS AND FUNCTIONS................. 8-15
Using the Local Interface Display ................8
Automatic Run Test .............................10
Power Up the LID Display .......................12
Log On to the LID Display .......................12
Change the Default Password ...................12
Set the Clock....................................12
Configure Schedules............................13
Program Set Points .............................13
Check System Parameters ......................14
Display Alarm History ...........................14
Configure Custom Programming Selections ....14
Set Controller Address ..........................15
Log Off from Controller .........................15
OPERATION.................................. 16-26
Occupancy Determination.......................16
Fan Control .....................................16
Sequence of Operation..........................16
Diagnostic Features.............................18
50XJ Variable Frequency Drive Control..........19
50BV Variable Frequency Drive Control .........22
TROUBLESHOOTING......................... 27-29
Run Test Troubleshooting.......................27
Forcing and Clearing and Input or Output .......27
Standard Diagnostic Features,
Alarm and Warning Lights ....................28
APPENDIX A WIRING DIAGRAMS ......... 30-42
APPENDIX B CONTROL SCREENS ........ 43-64
Display Screens.................................43
Configuration Screens ..........................45
Maintenance Screens ...........................58
SAFETY CONSIDERATIONS
Installing, starting up, and servicing this equipment can be
hazardous due to system pressures, electrical components, and
equipment location. Only trained, qualified installers and
service mechanics should install, start up, and service this
equipment.
When working on this equipment, observe precautions in
the literature; on tags, stickers, and labels attached to the equip-
ment, and any other safety precautions that apply. Follow all
safety codes. Wear safety glasses and work gloves. Use care in
handling, rigging, and setting this equipment, and in handling
all electrical components.
GENERAL
This publication contains Start-Up, Controls Operation, and
Troubleshooting information for the 50BV,XJ units. These
OMNIZONE™ packaged units are self-contained, water-
cooled or remote air-cooled indoor units for use in VAV
(variable air volume) applications. Units are equipped with
Comfort Controller 6400 (CC6400) system controls. Refer to
the unit Installation Instructions for unit layout.
MAJOR SYSTEM COMPONENTS
Comfort Controller Processor (PCB1)
The central processing unit for the OMNIZONE system
control is the Comfort Controller 6400. The Comfort Control-
ler provides general purpose HVAC (heating, ventilation and
air conditioning) control and monitoring capability in a stand-
alone or network environment using closed-loop, direct dig-
ital control. The Comfort Controller 6400 has been pre-pro-
grammed to work in either stand-alone or CCN (Carrier Com-
fort Network) system installations.
The CC6400 processor is designed to provide heating and
cooling control, loop control, scheduling, and custom program-
ming. The main processor provides 16 field points (8 input and
8 output). Additional points are provided by the I/O modules
described on page 2. Table 1 lists the control inputs and outputs
for all CC6400 modules.
Specifications for the Comfort Controller 6400 may be
found in the Comfort Controller literature.
Electrical shock can cause personal injury and death.
Shut off all power to this equipment during installation
and service. There may be more than one disconnect
switch. Tag all disconnect locations to alert others not to
restore power until work is completed.
This unit uses a microprocessor-based electronic control
system. Do not use jumpers or other tools to short out
components, or to bypass or otherwise depart from rec-
ommended procedures. Any short-to-ground of the con-
trol board or accompanying wiring may destroy the
electronic modules or electrical components.
OMNIZONE™
50BV020-064, 50XJ064-104
Indoor Self-Contained
Remote Air-Cooled and Water-Cooled, VAV Systems
18 to 100 Nominal Tons

Questions and Answers:

Carrier OMNIZONE 50XJ064-104 Specifications

General IconGeneral
BrandCarrier
ModelOMNIZONE 50XJ064-104
CategoryAir Conditioner
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

GENERAL

MAJOR SYSTEM COMPONENTS

Comfort Controller Processor (PCB1)

The central processing unit for the OMNIZONE system control.

I;O Modules and Interface

Details on PCB2, PCB3, and the Local Interface Display for system interaction.

Control Communication and Addressing

Explains module communication and setting PCB addresses.

Network Connectivity and Options

Covers CCN interface and field-installed accessories.

Control Functions and Inputs;Outputs

Explains specific control functions like occupancy, alarms, and sensors.

Economizer and Heating Controls

Details water economizer, heating coils, and head pressure control systems.

VFD and Protection Features

Covers VFD bypass, ventilation, exhaust fan, and phase loss protection.

Specialized Sensors and Relays

Describes sensors for sump temp, water temp, IAQ, and relays for heat/pump/tower.

Wiring Control Devices

Details wiring for standard and optional control devices.

Field Terminal Blocks and Wiring

Explains field connections for VAV, smoke detectors, and alarms.

CONTROLS AND FUNCTIONS

Local Interface Display (LID) Operation

How to use the LID for configuration and service data, including menus and screens.

LID Navigation and Modes

Explains navigating LID modes like Status and Edit, and quick access.

Automatic Run Test Procedure

Step-by-step guide to perform the unit's automatic run test.

LID Password and Clock Settings

Procedures for logging on, changing passwords, and setting the clock.

Schedule and Set Point Configuration

How to configure unit schedules and program set points.

System Parameter Checks and Custom Programming

Reviewing system parameters, alarms, and custom programming.

Controller Addressing and Logoff

Setting controller address and logging off the system.

OPERATION

Occupancy and Fan Control

How occupancy is determined and fan speed is controlled via VFD.

Sequence of Operation

Detailed operational sequences for supply fan, compressors, and economizers.

Cooling and Heating Modes

Explains system operation in cooling and heating modes, including resets.

Specialized Operational Features

Covers ventilation, VAV control, building pressure, and diagnostic features.

Variable Frequency Drive (VFD) Operation

Details VFD control, keypad functions, and monitor modes.

TROUBLESHOOTING

Run Test Troubleshooting Guide

Specific troubleshooting for the automated run test.

Forcing and Clearing I;O

Procedures for managing inputs and outputs during troubleshooting.

Diagnostic Features and Alarm Lights

Understanding standard diagnostic features, alarms, and warning lights.

APPENDIX A - WIRING DIAGRAMS

Wiring Diagram Legends and Notes

Explains symbols and important notes for all wiring diagrams.

APPENDIX B - CONTROL SCREENS

Display Screens Overview

Provides a list and description of various data screens on the LID.

Configuration Screens

Detailed configuration parameters for system functions, alarms, and logic.

Maintenance Screens

Displays maintenance data for system points, alarms, and controller status.

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