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Carrier Series 100 User Manual

Carrier Series 100
60 pages
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58MXB
Deluxe 4–Way Multipoise
Fixed-Capacity Condensing Gas Furnace
Installation, Start-Up, and Operating Instructions
Sizes 040-140, Series 100
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: This furnace can be installed as a
(2-pipe) direct vent
or (1-pipe) non-direct vent condensing gas furnace.
This symbol indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................2
CODES AND STANDARDS........................................................4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........6
INTRODUCTION..........................................................................6
APPLICATIONS............................................................................6
General ......................................................................................6
Upflow Applications.................................................................6
Downflow Applications............................................................8
Horizontal Left (Supply-Air Discharge)
Applications ............................................................................10
Horizontal Right (Supply-Air Discharge)
Applications ............................................................................11
LOCATION..................................................................................14
General ....................................................................................14
Furnace Location Relative to Cooling Equipment ................15
Hazardous Locations...............................................................15
Furnace Location and Application.........................................15
AIR FOR COMBUSTION AND VENTILATION ....................16
INSTALLATION.........................................................................19
Leveling Legs (If Desired).....................................................19
Installation in Upflow and Downflow
Applications ............................................................................19
Installation in Horizontal Applications ..................................19
Air Ducts.................................................................................21
General Requirements .......................................................21
Ductwork Acoustical Treatment .......................................21
Supply Air Connections ....................................................21
Return Air Connections.....................................................21
Filter Arrangement..................................................................22
Bottom Closure Panel.............................................................23
Gas Piping...............................................................................23
Electrical Connections............................................................24
115–v Wiring.....................................................................25
24–v Wiring.......................................................................26
Accessories ........................................................................26
Removal of Existing Furnaces from Common
Vent Systems ..........................................................................27
Combustion Air and Vent Pipe Systems ...............................27
Condensate Drain....................................................................41
General...............................................................................41
Application.........................................................................42
Condensation Drain Protection .........................................42
START-UP, ADJUSTMENTS AND SAFETY CHECK...........42
General ....................................................................................42
Prime Condensate Trap With Water......................................43
Purge Gas Lines......................................................................43
Sequence of Operation............................................................43
Heating Mode....................................................................44
Cooling Mode....................................................................44
Thermidistat Mode ............................................................44
Continuous Blower Mode .................................................47
Heat Pump Mode...............................................................47
Component Test.................................................................51
Adjustments .............................................................................51
Set Gas Input Rate ............................................................51
Set Temperature Rise ........................................................55
Adjust Blower Off Delay (Heat Mode)............................55
Set Thermostat Heat Anticipator ......................................55
Check Safety Controls............................................................56
Check Primary Limit Control ...........................................56
Check Pressure Switch......................................................56
Checklist..................................................................................56
A93040
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Printed in U.S.A. Catalog No. 58MXB-1SI Pg 1 8-05 Replaces: 58MXA-18SI
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Carrier Series 100 Specifications

General IconGeneral
AFUE80%
StagesSingle-Stage
Blower Motor TypePSC
Ignition SystemHot Surface Ignition
Cabinet TypeMulti-position
Gas ValveSingle

Summary

APPLICATIONS

General

Overview of the furnace's application capabilities.

Upflow Applications

Details for installing the furnace in an upflow configuration.

Downflow Applications

Details for installing the furnace in a downflow configuration.

Horizontal Left (Supply-Air Discharge) Applications

Installation for horizontal left discharge.

Horizontal Right (Supply-Air Discharge) Applications

Installation for horizontal right discharge.

INSTALLATION

Leveling Legs (If Desired)

Instructions for installing leveling legs on the furnace.

Air Ducts

Requirements for connecting supply and return air ducts.

Gas Piping

Guidelines for safe and compliant gas piping installation.

Electrical Connections

Procedures for making electrical connections to the furnace.

START-UP, ADJUSTMENTS AND SAFETY CHECK

General

Initial general steps for furnace startup.

Prime Condensate Trap With Water

Procedure to prime the condensate trap for proper drainage.

Sequence of Operation

Explanation of the furnace's operational sequence.

Set Gas Input Rate

Adjusting gas input rate based on altitude and conditions.

Check Safety Controls

Verification of primary limit and pressure switch operation.

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