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Case 580LE User Manual

Case 580LE
22 pages
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Copyright 2000 Case France
Printed in France
CASE Cre 7-79443GB April 2000
580LE-SLE-LSP-LPS 590SLE-LSP LOADER BACKHOES
TABLE OF CONTENTS
DIVISION/SECTION N° SECTION REFERENCE N°
1
GENERAL INFORMATION
Standard Torque Specifications and Loctite Product Chart
..................................1001 7-79450GB
Fluids and Lubricants ...........................................................................................1002 7-79461GB
2
ENGINE
Removing and Installing the Engine and the Radiator
.........................................2000 7-79471GB
Stall Tests .............................................................................................................2002 7-79482GB
Engine Specifications...........................................................................................2402 *
Cylinder Head and Valves....................................................................................2415 *
Engine Cylinder Block..........................................................................................2425 *
Lubrication System...............................................................................................2445 *
Cooling System....................................................................................................2455 *
Turbocharger........................................................................................................2465 *
Turbocharger Failure Analysis .............................................................................2565 *
3 FUEL SYSTEM
Fuel System and Filters
.......................................................................................3410 *
Fuel Injector .........................................................................................................3413 *
CAV Injection Pump .............................................................................................3414 *
Bosch Injection Pump ..........................................................................................3415 *
4 ELECTRICAL SYSTEM
Removal and Installation of Electrical Components
.............................................4000 7-79490GB
Electrical Schematics...........................................................................................4001 7-79503GB
580LSP-590LSP Electronic System and Troubleshooting...................................4002 7-83511GB
Battery..................................................................................................................4003 7-79510GB
Starter Motor.........................................................................................................4004 7-79520GB
Instrument Cluster................................................................................................4005 7-79530GB
Alternator..............................................................................................................4007 7-79540GB
5
STEERING
Removing and Installing the Steering Components
.............................................5000 7-79551GB
Steering Specifications, Pressure Checks and Troubleshooting (580LE)............5001 7-79561GB
Steering Specifications, Pressure Checks and Troubleshooting (580SLE)..........5001 7-79571GB
Steering Control Valve (Orbitrol), EATON Type....................................................5002 7-79580GB
Rotary Control Valve (Orbitrol), DANFOSS Type.................................................5002 7-27460GB
Steering Cylinders................................................................................................5003 7-79590GB
Front Axle, Two Wheel Drive Machines ...............................................................5005 7-79600GB
Front Axle, Four Wheel Drive Machines...............................................................5006 7-79611GB
*Refer to the Engine Service Manual
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Case 580LE Specifications

General IconGeneral
BrandCase
Model580LE
CategoryCompact Loader
LanguageEnglish

Summary

General Information

Standard Torque Specifications and Loctite Product Chart

Details torque values for fasteners and Loctite product applications.

Fluids and Lubricants

Information on recommended fluids and lubricants for the machine.

Engine

Removing and Installing the Engine and the Radiator

Procedures for removing and installing the engine and radiator assembly.

Stall Tests

Diagnostic tests to check engine performance under load conditions.

Engine Specifications

Key technical specifications and data for the engine.

Cylinder Head and Valves

Information on the engine's cylinder head and valve train components.

Engine Cylinder Block

Details regarding the engine's main cylinder block structure and components.

Lubrication System

Description of the engine's oil circulation and lubrication system.

Cooling System

Information about the engine's cooling system, including components and operation.

Turbocharger

Details on the turbocharger unit, its function, and maintenance.

Turbocharger Failure Analysis

Guidance on diagnosing and analyzing turbocharger failures.

Fuel System

Fuel System and Filters

Procedures for servicing the fuel system and its filters.

Fuel Injector

Information on the fuel injector, including removal and installation.

CAV Injection Pump

Details concerning the CAV fuel injection pump and its service.

Bosch Injection Pump

Information about the Bosch fuel injection pump and its maintenance.

Electrical System

Removal and Installation of Electrical Components

Steps for removing and installing various electrical system parts.

Electrical Schematics

Diagrams illustrating the machine's electrical system wiring.

580LSP-590LSP Electronic System and Troubleshooting

Troubleshooting guide for the electronic systems specific to 580LSP/590LSP models.

Battery

Information related to the machine's battery, including maintenance and replacement.

Starter Motor

Details on the starter motor, its operation, and service.

Instrument Cluster

Information regarding the instrument panel and its gauges.

Alternator

Details on the alternator, its function, and service.

Steering

Removing and Installing the Steering Components

Procedures for removing and installing steering system parts.

Steering Specifications, Pressure Checks and Troubleshooting (580LE)

Technical data and diagnostic steps for the 580LE steering system.

Steering Specifications, Pressure Checks and Troubleshooting (580SLE)

Technical data and diagnostic steps for the 580SLE steering system.

Steering Control Valve (Orbitrol), EATON Type

Information on the Eaton Orbitrol steering control valve.

Rotary Control Valve (Orbitrol), DANFOSS Type

Details on the Danfoss Orbitrol rotary control valve.

Steering Cylinders

Information on the hydraulic cylinders used in the steering system.

Front Axle, Two Wheel Drive Machines

Specifications and service for the front axle of 2WD models.

Front Axle, Four Wheel Drive Machines

Specifications and service for the front axle of 4WD models.

Transmission

Removal and Installation of Transmission Components (CARRARO)

Procedures for removing and installing CARRARO transmission parts.

Removal and Installation of CLARK (Powershift) Transmission

Procedures for removing and installing CLARK Powershift transmission parts.

Transmission Specifications, Pressure Checks and Troubleshooting (CARRARO)

Technical data and diagnostic procedures for CARRARO transmissions.

Transmission Specifications, Pressure Checks and Troubleshooting (CLARK)

Technical data and diagnostic procedures for CLARK transmissions.

Wheels and Tires

Information related to the machine's wheels and tires.

Rear Axle and Planetaries

Details on the rear axle assembly and planetary gearsets.

Rear Axle and Planetary (Standard)

Service information for the standard rear axle and planetary system.

Rear Axle and Planetary (Powershift)

Service information for the powershift rear axle and planetary system.

Gearbox (CARRARO)

Information specific to the CARRARO gearbox.

CLARK Powershift Transmission

Details about the CLARK Powershift transmission unit.

Brakes

Removing and Installing the Braking System Components

Procedures for removing and installing brake system parts.

Master-Cylinder

Information on the brake master cylinder and its service.

Hydraulic System

Removing and Installing the Components of the Hydraulic System

Procedures for removing and installing hydraulic system components.

Hydraulic System Specifications, Troubleshooting and Pressure Checks (580LE)

Technical data and diagnostic steps for the 580LE hydraulic system.

Hydraulic System Specifications, Troubleshooting and Pressure Checks (580SLE)

Technical data and diagnostic steps for the 580SLE hydraulic system.

Cleaning the Hydraulic System

Guidance on cleaning the machine's hydraulic system.

Hydraulic Pump (580LE)

Details on the hydraulic pump for the 580LE model.

Hydraulic Pump (580SLE)

Details on the hydraulic pump for the 580SLE model.

Loader Control Valve

Information on the loader control valve assembly.

Cylinders

Details concerning the hydraulic cylinders used in various systems.

Backhoe Attachment Control Valve Block (580LE)

Information on the control valve block for the 580LE backhoe attachment.

Backhoe Attachment Control Valve Block (580SLE)

Information on the control valve block for the 580SLE backhoe attachment.

Auxiliary Control Valve

Information about the auxiliary control valve.

Accumulator for Machines Fitted with Ride Control System (Optional)

Details on the accumulator for systems with optional ride control.

Solenoid Valves for Machines Equipped with Ride Control System (Optional)

Information on solenoid valves for optional ride control systems.

Sideshift Carriage Locking Cylinder

Details on the cylinder for the sideshift carriage locking mechanism.

Boom Safety Valve

Information on the safety valve for the boom.

Dipper Safety Valve

Information on the safety valve for the dipper.

Loader Arm Safety Valve

Information on the safety valve for the loader arm.

Swing Sequence Valve

Details on the swing sequence control valve.

Chassis/Attachment

Pedals and Levers

Information regarding the operation and maintenance of pedals and levers.

Air Conditioning Troubleshooting for Systems with R-134a Refrigerant

Troubleshooting steps for R-134a refrigerant air conditioning systems.

Air Conditioning Pressure Gauges and Checks for Systems Using R-134a Refrigerant

Procedures for checking pressures in R-134a AC systems using gauges.

Air Conditioning System Maintenance for Systems Using Refrigerant R-134a

Maintenance guidelines for R-134a air conditioning systems.

Servicing Components of Air Conditioning System Using R-134a Refrigerant

Procedures for servicing components within the R-134a AC system.

Loader

Information related to the machine's loader attachment.

Cab with ROPS and Safety Frame with ROPS

Details on the operator's cab, ROPS, and safety frame.

Backhoes Attachment

Information pertaining to the backhoe attachments for the machine.

Seat and Safety Belt

Guidance on the operator's seat and safety belt.

Large Format Hydraulic and Electrical Schematics

Reference to large-format diagrams of hydraulic and electrical systems.

Standard Torque Specifications and Loctite Product Chart

TORQUES SPECIFICATIONS (DECIMAL HARDWARE)

Torque specifications for standard decimal hardware fasteners.

TORQUE SPECIFICATIONS (METRIC HARDWARE)

Torque specifications for standard metric hardware fasteners.

TORQUE SPECIFICATIONS (STEEL HYDRAULIC FITTINGS)

Torque specifications for steel hydraulic fittings and connectors.

LOCTITE PRODUCT CHART

Guide to Loctite products, their properties, and applications.

Fluids and Lubricants

CAPACITIES AND LUBRICANTS

Lists fluid and lubricant capacities for various machine systems.

ENGINE OIL RECOMMENDATIONS

Guidance on recommended engine oils and their viscosity grades.

Oil viscosity/Oil operating range

Chart showing oil viscosity versus operating temperature ranges.

FLUIDS AND LUBRICANTS

Detailed information on hydraulic fluids, coolants, and fuels.

Removing and Installing the Engine and the Radiator

SPECIFICATIONS

Technical specifications related to the cooling system and engine installation.

SPECIAL TORQUE SETTINGS

Specific torque values for engine and radiator mounting hardware.

TOOLS REQUIRED

List of tools necessary for engine and radiator removal/installation.

REMOVING THE RADIATOR

Step-by-step instructions for safely removing the radiator.

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