2000-11
RADIATOR
Removal
1. Park the machine on a level surface and lower
the loader bucket to the floor. Stop the engine
and apply the parking brake.
2. Let the engine cool. Loosen and remove the
radiator cap. Drain the cooling system. The drain
valve is located at the right front side of the
radiator. The cooling system holds 26.5 litres (28
U.S. quarts) of coolant.
3. Open the access door on each side of the engine
compartment.
4. Turn the battery disconnect switch to the OFF
position.
5. Open the grille (1 ). Refer to Figure 2.
6. Loosen and remove the precleaner. If the air
cleaner is equipped with a cap, loosen the clamp
and remove the cap.
7. Remove the plugs and loosen and remove the
cap screws, lock washers, and flat washers that
fasten the hood.
8. Connect suitable lifting equipment to the hood
and remove the hood.
9. Loosen and remove the nuts, lock washers, flat
washers, and carriage bolts that fasten the lower
side panels. Remove both lower side panels.
10. Disconnect the ground cable from the batteries.
11 . Disconnect the positive cable from the batteries.
12. Loosen and remove the nuts, lock washers, and
flat washers that fasten the bracket for the
battery disconnect switch to the radiator shroud.
Lower the bracket out of the way.
13. Loosen and remove the cap screws, lock
washers, and flat washers that fasten the clamps
for the hose and the guard (6) to the fan shroud
(5).
Bur 7-12150
14. Remove the guard (6).
15. Disconnect the bottom radiator hose (7) from the
water pump.
16. Loosen and remove the cap screws, lock
washers, and flat washers that fasten the fan
shroud (5) to the radiator (3). Put the fan shroud
(5) over the fan.
17. Loosen and remove the cap screws and lock
washers that fasten the fan and spacer to the
pulley. Remove the fan and spacer and remove
the fan shroud (5).
18. Loosen the hose clamp and disconnect the
bottom radiator hose (7) from the radiator (3).
19. Disconnect the hose from each side of the
bottom of the radiator (3). Install a plug in each
hose and a cap on each fitting.
20. Disconnect the drain hose from the filler neck of
the radiator (3).
21. Disconnect the low coolant indicator wire and the
radiator frame ground wire.
22. Connect suitable lifting equipment to the radiator
(3).
23. Loosen and remove the thumb screws and lock
washers at the right side of the hydraulic oil
cooler.
24. The right side of the hydraulic oil cooler is on a
hinge. Move the hydraulic oil cooler to the right
for access to the cap screws and lock washers
that hold both sides of the radiator to the
mounting bracket. Loosen and remove the cap
screws, lock washers and flat washers.
25. Move the radiator (3) toward the engine. Lift the
radiator (3) and remove the radiator (3) from the
machine.
Issued 1-99 Printed in U.S.A.
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