Case 821E - Maintenance Schedule; Initial Maintenance (First 100 Hours); Frequent Maintenance Intervals; Periodic Maintenance Intervals

1002-6
Bur 5-3100 Issued 8-06 Printed in U.S.A.
MAINTENANCE SCHEDULE
Model 821E
SERVICE
INTERVAL
ITEM NUMBER
SERVICE POINTS
Initial Service
FREQUENCY IN HOURS
CHECK CLEAN CHANGE DRAIN LUBRICATE REPLACE ADJUST
Variable
Periodic
(
*
)
13 Radiator Coolant Level
*
14 Tires
*
19 Hydraulic Filter
*
22 Alternator, AC, Drive Belt
*
29 Air cleaner
**
XX Fire extinguisher
*
Every 10 Hours
1 Check Engine Oil Level 10
Every 50 Hours
2 Check Engine Coolant Level 50
3 Check Transmission Oil Level 50
4 Check Hydraulic Oil Level 50
5 & 6 Grease Bucket Mounting Fittings 50
18 Bleed Fuel Filter of Condensation 50
First 100 Hours
17 Change Engine Oil and Filters 100
18 & 26 Replace Fuel Filters 100
19 Change Hydraulic Filter 100
21 Change Oil in Axles 100
Every 100 Hours
8
Lubricate The Steering Cylinder Pivots - Rod And
Closed End (4 Fittings)
100
9 Grease Front Drive Shaft Support Bearing 100
10 Lubricate Loader Lift & Cylinder Pivots (10) Z-bar 100
11 Lubricate Loader Lift & Cylinder Pivots (18) XT 100
Every 250
Hours
12 & 23 Check Cab Air Filter 250
13 Check Radiator Coolant Level 250
14 Check Tire Pressure & Wheel Torque 4 250
22 Check Drive Belt 250
XX Trans Clutch Calibration (See Section 6002) 250 1000
Every 500
Hours
15 Check Axle Oil Level 500
16 Check Battery Electrolyte Level 500
17 Change Engine Oil and Filter 500
17 Change Crankcase Filter 500
18 Drain Fuel Tank Condensation & Water Separator 500
26 Replace Fuel Filter 500
Every 1000
Hours
19 Replace Hydraulic Oil filter 1000
20 Grease Articulation Fittings 1000
21 Change Front & Rear Axle Oil 1000
22 Replace Drive Belt 1000
23 Replace Cab Air Filter 1000
25 Change Transmission Oil and Filter 1000
XX Check Injector Calibration 1000
XX Check Valve Adjustment (Engine Manual) 1000
XX Trans Clutch Calibration (See Section 6002) 1000
Every 2000
Hours
27 Change Hydraulic Oil 2000
28 Change Coolant 2000
29 Replace Engine Air Cleaner 2000
XX Valve Clearance (Engine Manual) 2000
Every 6000
hours
XX Engine Injectors (Engine Manual) 6000
XX Fuel Pump (Engine Manual) 6000 6000