Case 9100 Series - User Manual

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9100 Series Tractor

Service Manual

Table of Contents

Description Section No.

General Tab 1

Safety Suggestions ................................................................................................................. .

Metric Conversion ......................................................................... , ......................................... .

Torque Values ......................................................................................................................... .

Specifications and Capacities

9110, 9130, Puma and Wildcat. .......................................................................................... .

9150, Bearcat and Cougar .................................................................................................. .

9170, 9180, PIN 17900699 and After

Panther and Lion PIN 17900255 and After ..................................................................... .

Panther and Lion Prior to PIN 17900255 ........................................................................... ..

Specifications, Engine 6-830 ................................................................................................... 1426

Engines 9110, 9130, Puma and Wildcat Only Tab 2

Aftercooler ................................................................................................................................ 2011

Cylinder Head and Valve Train ................................................................................................ 2415

Cylinder Block - Camshaft, Pistons, Rods, Sleeves,

Bearings, Camshaft, Seals and Flywheel ............................................................................ 2425

Lubrication System - Oil Pan, Oil Pump, Oil Cooler

and Oil Filter Housing .......................................................................................................... 2445

Cooling System - Thermostat, Water Pump, Fan Pulley

and Belt Tensioner ............................................................................................................... 2455

Turbocharger ............................................................................................................................ 2465

Turbocharger Failure Analysis ................................................................................................. 2565

Fuel System 9110, 9130, Puma and Wildcat Only Tab 3

Fuel System and Filters ........................................................................................................... 341 O

Injection Pump - Pump Drive Gear, Timing Pin,

Fuel Shutoff Solenoid and Primer Pump ............................................................................. 3412

Fuel Injectors ............................................................................................................................ 3413

Electrical Tab 4

Wiring Schematics

9110 and 9130 PIN 17900564 and Below

9150 PIN 17900705 and Below

Puma PIN 17900250 and Below

BearcaVCougar PIN 17900270 and Below .................................................................... ..

9110 and 9130 PIN 17900564 and After

9150 PIN 17900705 and After

9170 and 9180 PIN 17900669 and After

Puma PIN 17900250 and After

Wildcat PIN 1790001 and After

BearcaVCougar PIN 17900270 and After

Panther/Lion PIN 17900255 and After ............................................................................. .

9170/9180 SN 17900150

Panther/Lion SN 6501 and After ...................................................................................... .

Solid State Electronic Dash and ROPS Instrument Panel. ...................................................... 4003

Alternators

Niehoff Model N1056 .......................................................................................................... .

Motorola LHB Series .......................................................................................................... ..

I Reprinted I

Rae 8-91571

CASE CORPORATION

Form No.

M00103

M00104

M00105

37-189

37-156

37-188

37-175

8-28421

8-91700

8-28430

8-28440

8-28450

8-28460

8-28470

9-78235

8-28480

8-28490

8-28500

37-16OR1

37-187

37-178

8-81130

37-155

37-169

Printed in U.S A

December. 1989

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Overview

Function Description
Important Technical Specifications
Engines
Axles
Brakes
Cab
Fuel System
Electrical System
Transmission (Powershift)
Hydraulic System
3-Point Hitch (Optional)
PTO System (Optional)
Frame Dimensions
Shipping Weight (Approximate)
Maximum Warranted Weight
Usage Features
Maintenance Features

This document is a service manual for the 9100 Series Tractor, specifically covering the Case IH 9110, 9130, Steiger Puma 1000, Steiger Wildcat 1000, Case IH 9170, 9180, Steiger Panther 1000, and Steiger Lion 1000 Series tractors. It provides comprehensive general specifications, capacities, and maintenance information.

Function Description:

The 9100 Series Tractors are heavy-duty agricultural machines designed for various farming operations. They feature a robust construction with multiple engine options, a powershift transmission, and advanced hydraulic and electrical systems to support a wide range of implements and tasks. The manual outlines the technical details necessary for proper operation, maintenance, and repair, ensuring the longevity and efficient performance of the tractor.

Important Technical Specifications:

Engines:

Puma and 9110: Case In-Line 6, Model 6T830. Displacement: 504.5 cu in. (8.27L). Rated Horsepower: 190 (141.5 Kw). Rated RPM: 1700-2100. High Idle (no load): 2310 approx. Low Idle: 850 approx. Operating Torque (2100 rpm): 475 ft lb (644 N.m). Torque Rise: 30%. Bore & Stroke: 4.49 x 5.32 in. (114 x 135 mm). Compression Ratio: 16.5:1. Firing Order: 1-5-3-6-2-4. Valve Setting (cold): Intake - 0.012 in. (0.30 mm), Exhaust - 0.024 in. (0.61 mm). Oil Capacity (includes filters): 23.7 US qts (22.4L). Coolant Capacity: 35 US qts (33.1L). Oil Pressure (minimum): Low idle 10 psi (69 kPa), High idle 30 psi (207 kPa). Lubricating Oil: Multi-viscosity, preferable 15W-40 meeting API Classification CC/CD.
Wildcat and 9130: Case In-Line 6, Model 6TA830. Displacement: 504.5 cu in. (8.27L). Rated Horsepower: 220 (163.9 Kw). Other specifications are identical to Puma and 9110.
Bearcat 1000 (Caterpillar 3306B-DIT): In-Line 6. Displacement: 638 cu in. (10.5L). Rated Horsepower: 235 (175 kw). Turbo Charged: Yes. After Cooled: No. Rated RPM: 1700-2100. High Idle (no load): 2250 app. Low Idle: 850. Bore & Stroke: (121 x 152 mm) 4.75 x 6.00 in. Compression Ratio: 15.0:1. Peak Torque: 764 lb ft (1036 N.m) @1300 R/min. Operating Torque @2100 RPM: 588 lb ft (797.3 N.m). Torque Rise: 30.0%. Oil Capacity: 29.0 US qts (29.4L). Coolant Capacity: 14.45 US gals. (54.5L). Oil Type: API Class CD or MIL-L-2104C.
Bearcat 1000 (Cummins LT-10-A): In-Line 6. Displacement: 611 cu in. (10.0L). Rated Horsepower: 235 (175 kw). Turbo Charged: Yes. After Cooled: Yes. Rated RPM: 1700-2100. High Idle (no load): 2300 app. Low Idle: 850. Bore & Stroke: 125 x 136 mm) 4.92 x 5.35 in. Compression Ratio: 16.0:1. Peak Torque: 780 lb ft (1058 N.m) @1300 R/min. Operating Torque @2100 RPM: 588 lb ft (797.3 N.m). Torque Rise: 33.0%. Oil Capacity: 9 US gal. (34.6L). Coolant Capacity: 16.0 US gals. (60.5L). Oil Type: Heavy Duty API Class CD or CC/CD.
Cougar 1000 (Caterpillar 3306-B-DITA): In-Line 6. Displacement: 638 cu in. (10.5L). Rated Horsepower: 280 (209 kw). Other specifications similar to Bearcat 1000 Caterpillar. Peak Torque: 910 lb ft (1234 N.m) @1400 R/min. Operating Torque @2100 RPM: 700 lb ft (949 N.m).
Cougar 1000 (Cummins LTA-10-A): In-Line 6. Displacement: 611 cu in. (10.0L). Rated Horsepower: 280 (209 kw). Other specifications similar to Bearcat 1000 Cummins. Peak Torque: 910 lb ft (1234 N.m) @1300 R/min. Operating Torque @2100 RPM: 700 lb ft (949 N.m).

Axles:

Puma and 9110 (AP-3445 Adjustable Bar): Single reduction inboard planetary, spiral bevel ring gear and pinion. Bar Diameter: 4.0 in. (10.16 cm). Axle Length: 119.5 in. (303.5 cm). Wheel Spacing: Adjustable from 60.0 in. (152.4 cm) to 130.0 in. (330.2 cm). Ratio: 26.15:1. Oil Capacity: 8.0 US gal. (30.2 L). Oil Type: HD 80W-90 gear oil or other quality oils meeting API GL-5 and/or MIL-L-2105B.
Wildcat and 9130 (Raba K592 Adjustable Bar): Single reduction inboard planetary, spiral bevel ring gear and pinion. Bar Diameter: 4.0 in. (10.16 cm). Axle Length: 119.5 in. (303.5 cm). Overall Ratio: 25.294:1. Wheel Spacing: Adjustable from 60.0 in. (152.4 cm) to 130.0 in. (330.2 cm). Oil Capacity: 11.75 US gal. (44.5 L). Oil Type: HD 80W-90 gear oil or other quality oils meeting API GL-5 and/or MIL-L-2105B.
Bearcat & Cougar 1000 (Steiger Adjustable Bar): Similar to Wildcat and 9130 axle, with optional engageable differential lock. Ratio: 25.294:1. Oil Capacity: 11.75 US gal. (44.5L).
Bearcat & Cougar 1000 (Steiger/Raba K598 60/70): Double reduction outboard planetary. Ratio: 25.474:1. Oil Capacity: 15.0 US qts (14.4L) center differential, 3.7 US qts (3.5L) each wheel hub. Total 22.4 US qts (18.1L). Oil Type: Steiger HD SAE 80W-90 gear oil or other quality oils meeting API GL-5 and/or MIL-L-2105B.
Panther/Lion 1000 (K598 60/70): Double reduction outboard planetary. Ratio: 25.474:1. Oil Capacity: 15.0 US qts (14.4 L) center differential, 3.7 US qts (3.5L) each wheel hub. Total capacity 22.4 US qts (18.1 L). Oil Type: HD SAE 80W-90 gear oil or other oils meeting API GL-5 and/or MIL-L-2105B.

Brakes:

Type: Hydraulic, self-adjusting single caliper, dual piston, disc brake (Puma/Wildcat/9110/9130). Hydraulic, self-adjusting dual caliper, disc brake (Panther/Lion/Bearcat/Cougar).
Disc Diameter: 15 in. (38.1 cm) for Puma/Wildcat/9110/9130. 18 in. (45.7 cm) for Bearcat/Cougar 1000. 20 in. (50.8 cm) for Panther/Lion 1000.
Mounting: Transmission (Puma/Wildcat/9110/9130). Front axle pinion flange (Bearcat/Cougar 1000). Front axle (Panther/Lion 1000).
Park Brake: Integral with service brake caliper, hand operated, cable actuated.
Master Cylinder: Hydraulic (Puma/Wildcat/9110/9130/Bearcat/Cougar 1000). Dual stage (Panther/Lion 1000).
Fluid Type: SAE-J1703D or DOT-3 brake fluid.
Fluid Capacity: 1 qt (0.946L).
Disc Resurfacing Limits: 0.015 in. (0.38 mm) maximum per side.

Cab:

ROPS: Four post design certified to OSHA-29CFR 1928 subpart C and/or ASAE S383, SAE J1194 to 44,000 lb (19,958 Kg) and CSA B352-M1980 clause 5 @ 44,000 lb.
Mounting: Rubber isolator (4).
Glass: Tinted-all.
Access Door: Left hand; damper used for opening.
Seat: Mechanical deluxe, fabric covered cushion, swiveling, fully adjustable (air suspension optional). Electric air suspension for Panther/Lion 1000.
Radio: Optional AM/FM stereo or AM/FM stereo cassette.
Steering Wheel: Tilt/Telescoping type column.
Climate Control: Constant flow cab pressurization, A/C and heating, aspirated cab air intake filtration system.
Instruments: Centralized solid state electronic dash display with function indicator lights and digitized LCD readouts for MPH, Engine and PTO rpm and gear selected. ROPS post gauge panel for hourmeter, fuel level, voltmeter, engine coolant temperature, engine and transmission oil pressure. Dash bargraph display for Bearcat/Cougar 1000.
Windshield Wipers: Electric front center (std) with optional washer.

Fuel System:

Capacity: 115 US gals. (435L) for Puma/Wildcat/9110/9130. 170 US gals. (643L) for Bearcat/Cougar 1000. 250 US gal. (947.5 L) for Panther/Lion 1000. Integral with rear frame.
Fuel Type: Grade No. 1D or Grade No. 2D fuel as defined by ASTM designation D975 for Diesel Fuels. Use No. 2D when ambient temperatures are consistently above 32° F (0° C).

Electrical System:

Type: Parallel 12 volt, negative ground system.
Batteries: Two (2) 12 volt, 1250 CCA @ 0° F (-17.8° C) 625 CCA per battery @ 0° F (-17.8° C) for Puma/Wildcat/9110/9130. Three (3) 12 volt maintenance-free type, 1875 CCA @0°F (-17.8°C) 625 CCA per battery @0°F (-17.8°C) for Bearcat/Cougar 1000.
Alternator: 105 amp with built-in regulator. 100 amp brushless for Bearcat/Cougar 1000.
Engine Block Heater: 750 watt, 110 volt. 1500 watt, 110 volt (optional) for Bearcat/Cougar 1000.
Ether Start Aid: Optional.
Starter: 12 volt negative ground, solenoid activated positive engagement.
Lighting: Six (6) halogen sealed beam lights (four front and two rear); 2 rear reflectors. Hazard flasher with integral turn signals. Rear remote electrical receptacle, one cab dome light. Diagnostic warning lights and back lighting of dash readout, eyebrow lighting of overhead console and right side control console.
Hourmeter: RPM actuated (300 rpm minimum).
Tractor Monitor System: Audio warning alarm and indicator warning lights for both critical and non-critical functions.
Circuit Breakers: Automatic reset type.
Overhead Console: Drop down type for access to electrical circuitry.

Transmission (Powershift):

Model: EW16 (Puma/Wildcat/9110/9130). EW (Bearcat/Cougar 1000).
Speeds: 12 forward, 2 reverse.
Master Clutch: Wet hydraulic type, integral with transmission. Modulated engagement, pressure lubricated and oil cooled.
Oil Type: Hydraulic/Transmission oil, blended to JDM J20B or equivalent. DO NOT use multi-viscosity oils. Steiger Hydraulic/Transmission oil, JDM J20A or equivalent for Bearcat/Cougar 1000.
Oil Capacity: 9 US gal. (34.0L) approx.

Hydraulic System:

Type: Closed center, load sensing, pressure compensating.
Reservoir Capacity: 18.0 US gals. (68.0L). Pressurized to 5 psi (34.45 kPa) and 225°F (105° C) warning sensor. Pressurized to 5 psi (34.45 kPa) and 205°F (96°C) warning sensor for Bearcat/Cougar 1000.
Steering: Articulated, full priority, load sensing hydrostatic with 2 double acting cylinders.
Front Steer Axle (Optional): Single double acting cylinder, operated from load sensing hydrostatic steering control valve. Provides 6° left/right front axle turning capability. Micro-processor controlled system.
Remote Control Valve: Closed center, stack type. Remote mounted and direct linkage actuated. Detented in the working position with hydraulic kick-outs. Individual section float positions and flow control; 2 to 27 gpm (7.6 to 102.2 L/min).
System Operating Pressure: 2500 psi (172.4 bar, 17,225 kPa) maximum.
Pump Capacity: Approx 27 gpm (102.2 L/min) @ 2100 rpm.
Filtering System: Eight micron special micro-glass element. Suction screen inside reservoir.
Oil Type: Hytran Plus Hydraulic/Transmssion fluid, or 10W Antiwear Hydraulic Fluid. Steiger SEMS 17001 specifications for 10W oil for Bearcat/Cougar 1000.
Couplers: ISO standard, lever type couplers and male tips. Zero connect/disconnect pressure, color coded levers for Bearcat/Cougar 1000.

3-Point Hitch (Optional):

Type: Category III free-link hitch - meets or exceeds SAEJ715 standards for attachment to Category III implements.
Lift Capacity: 24 in. (61 cm) behind draft arm uniball - 10,000 lbs (4540 kg).
Quick-Coupler: Category III, meets or exceeds SAE-J909b standards.

PTO System (Optional):

Type: Live and independent system integral with transmission. Lever actuated, hydraulically operated wet clutch with integral hydraulically applied brake when control is shut-off. Shaft turns free when engine is shut off.
Speed: 1000 rpm @ 2100 engine rpm.
Output Shaft: 1.75 in. (4.4 cm) diameter, 20 splines and flip-up shield.
Lubrication Type: SAE 10W 30. Transmission supplied for Bearcat/Cougar 1000.
Capacity: 1.7 US qts (1.6L).

Frame Dimensions:

Wheel Base: 120.0 in (304.8 cm) std. frame (Puma/Wildcat/9110/9130). 130.0 (330.2 cm) for Bearcat/Cougar 1000.
Turning Radius (SAE): 14.0 ft (4.25 m) std. frame, 12.8 ft (3.9 m) with front steer (Puma/Wildcat/9110/9130). 15 ft 5 in. (4.7 m) drawbar center line to center of circle. 18.0 ft (5.49 m) to center of outside single tire (Bearcat/Cougar 1000).
Ground Clearance at Drawbar: 16.0 in. (40.6 cm) (Puma/Wildcat/9110/9130). 20.8 x 38 R1 tires - 32 in. (81.3 cm) axle to ground (Bearcat/Cougar 1000).
Frame Articulation: 40° left/right.
Frame Oscillation: ±13° (26° total). ± 11° (22° total) w/PTO (Puma/Wildcat/9110/9130).

Shipping Weight (Approximate):

Puma 1000 & 9110: 18,879 lbs. (8,571 Kg) with 18.4 x 38 R1 (6 ply) singles, PTO and steerable front axle less fuel and operator. Add 1736 lb (788 Kg) for TPH and Quick Coupler.
Wildcat 1000 and 9130: 25,022 lbs. (11,334 Kg) with 18.4 x 38 R1 Hub Style Duals. 21,530 lbs. (9,775 Kg) with 18.4 x 38 R1 singles. Front steer axle, PTO and TPH with Quick Coupler, less fuel and operator.
Bearcat/Cougar 1000: 29,600 lbs. (13,440 Kg) Bar style axle with 20.8 x 42 R1 (10 ply) hub style duals and PTO. 23,000 lbs. (10,440 Kg) Std. Outboard Planetary Axle with 23.1 x 34 R1 (8 ply) singles and PTO. Add 1500 lbs (650 Kg) if TPH equipped.
Panther/Lion 1000: 29,600 lbs. (13,440 Kg) Bar style axle with 20.8 x 42 R1 (10 ply) hub style duals and PTO. 23,000 lbs. (10,440 Kg) Std. Outboard Planetary Axle with 23.1 x 34 R1 (8 ply) singles and PTO. Add 1500 lbs (650 Kg) if TPH equipped.

Maximum Warranted Weight:

Puma 1000 & 9110: 24,000 lbs. (10,896 Kg).
Wildcat 1000 & 9130: 26,000 lbs. (11,778 Kg).
Bearcat/Cougar 1000: 32,000 lbs. (14,528 Kg).
Panther/Lion 1000: 32,000 lbs. (14,528 Kg).

Usage Features:

The tractors are designed for optimal performance in various field conditions. The adjustable wheel spacing and tread settings allow for customization based on row spacing and implement requirements. The powershift transmission provides smooth gear changes, while the hydraulic system supports precise control of implements. The cab is designed for operator comfort and safety, with ROPS certification, climate control, and an electronic dash display for monitoring key functions. Hand signals are provided for clear communication in noisy environments. The manual emphasizes the importance of proper ballast for traction and stability, recommending a 60% front and 40% rear static split for optimal performance. It also provides guidelines for tire inflation based on load and speed, and warnings against high-speed transport with outer duals removed.

Maintenance Features:

The manual provides detailed instructions for various maintenance procedures, including:

Fluid Capacities: Important note to always use dipsticks or level plugs to ensure correct fluid levels, as listed capacities are guides.
Torque Values: Recommended maximum torque values for various fasteners, including cab mount bolts, wheel lug bolts, hub locking bolts, dual bolts, axle to frame bolts, lower vertical hinge pin, drawbar clevis bolts, rockershaft pillow block bolts, and front steerable axle bolts. Specific instructions are given for lubrication conditions (dry vs. oil-dipped) and re-checking torques after initial operation.
Wheel Adjustment Procedure: Step-by-step guide for adjusting wheel spacing, including loosening capscrews, using jack screws, and re-tightening to specified torque. Emphasizes checking hub bushing capscrews after initial operation and periodically thereafter.
Tire Loads & Inflation Pressures: Tables for recommended tire loads and inflation pressures based on tire type, ply, and single/dual configuration. Warnings are included regarding safety precautions during tire inflation and welding on inflated rims.
Ballast Information: Guidelines for adding liquid ballast (calcium chloride solution) to front and rear tires to improve traction and stability, while maintaining a desirable static weight distribution. Warnings are included about not exceeding maximum warranted vehicle gross weight and avoiding liquid ballast in outer dual tires.
Engine Maintenance: Information on oil types and capacities for different engine models.
Transmission Maintenance: Instructions for checking transmission oil level after the engine has been stopped for at least 30 minutes and the tractor is on a level surface. Emphasizes not to use multi-viscosity oil and to allow ample warm-up time in cold weather.
Safety Suggestions: A comprehensive list of safety warnings and precautions for all service and maintenance operations, including working around moving parts, handling fluids, welding, lifting, and using tools. Emphasizes the importance of wearing eye protection, relieving pressure in systems, and proper use of safety equipment.