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Case W9 - Cylinder Head and Components; Component Removal Procedures

Case W9
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22-6
CYLINDER
HEAD
AND
COMPONENTS
Four
Cylinder,
267B,
301
B,
336BO
and
336BDT
Engines
(Refer
to
Figure
5)
Removal
Remove
the
muffler
and hood
from
vehicle
.
Disconnect
the
exhaust
system
and
air
cleaner
from
the
manifolds
.
Steam
clean
the
entire
area
where
service
work
is
to
be
performed
.
1.
Drain
the
cooling
system.
CAUTION If
the
engine
is
hot,
do
not
remove
the
rad-
iator
cap
until
the
coolant
has
had
sufficient
time
to
cool.
Loosen
the
cap
to
the
first
stop
carefully
to
relieve
any
excess
pres-
sure
before
removing
it
completely.
Re-
move
the
upper
radiator
and
water
pump
hoses.
2.
Disconnect
the
high
pressure
fuel
lines
from
the
injectors
and
the
leak-off
tubes
between
the
cylinder
heads.
Cap
them
to
prevent
any
foreign
particles
from
enter-
ing.
Remove
the
injectors
as
described
in
Section
33
of
the
Service
Manual.
3.
Remove
the
breather
tube
(1)
and
discard
the
gaskets
(2)
.
Remove
the
manifold
brace
(5)
and
spacer
(6),
if
equipped.
4.
Remove
the
intake
elbow
(3)
and
gasket
(4),
if
equipped
and
discarding
the
gasket.
5.
Remove
the
intake
manifold
(7)
and
dis
-
card
the
gaskets
(8).
6.
Remove
the
exhaust
stack
(9)
or
cover
plate
(10)
if
equipped.
Remove
the
ex-
haust
elbow
(11)
if
equipped.
7.
Remove
the
exhaust
manifold
(12) and
dis
-
card
the
gaskets
(13)
.
8.
Remove
the
water
manifold
(14)
and
dis-
card
the
gaskets
(15). NOTE
If
the
ther-
mostat
is
to
be
serviced,
remove
the
thermostat
housing
(28)
and
refer
to
Section
25
of
the
Service
Manual.
9.
Remove
the
valve
cover
nuts
(14),
bevel
washers
(15),
gaskets
(16),
valve
cover
(17)
and
cover
gasket
(18).
Discard
gaskets
(16
and 18).
10.
Remove
the
studs
(19),
washers
(20)
and
rocker
arm
assemblies
(21)
. NOTE
Tag
the
rocker
arm
assemblies
for
proper
a-
ssembly.
See
Page
22-
16for
servicing
.
Remove
the
push
rods
(22)
and
tag
them
for
proper
assembly
.
11.
Remove
the
cylinder
head
bolts
and
washers
(23)
.
Remove
the
cylinder
head
assembly
(24),
fire
rings
(25)
and
head
gaskets
(26)
.
Discard
the
fire
rings
and
headgaskets.
See
Page
22-
18for
servi-
cing
of
the
cylinder
head.

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