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Case W9 - Page 29

Case W9
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22-8
CYLINDER
HEAD
AND
COMPONENTS
Six
Cylinder
401
B
Engines
(Refer
to
Figure
6)
Removal
Remove
the
muffler
and
hood
from
vehicle
.
Disconnect
the
exhaust
system
and
air
cleaner
from
the
manifolds.
Steam
clean
the
entire
area
where
service
work
is
to
be
performed.
1.
Drain
the
cooling
system.
CAUTION
If
the
engine
is
hot,
do
not
remove
the
rad-
iator
cap
until
the
coolant
has
had
suffi-
cient
time
to
cool.
Loosen
the
cap
to
the
first
stop
carefully
to
relieve
any
excess
pressure
before
removing
it
completely.
Remove
the
upper
radiator
and
water
pump
hoses
.
2.
Disconnect
the
high
pressure
fuel
lines
from
the
injectors
and
the
leak-off
lines
between
the
cylinder
heads.
Cap
them
to
prevent
any
foreign
particles
from
enter-
ing.
Remove
the
injectors
as
described
in
Section
33
of
the
Service
Manual.
3.
Remove
the
breather
tube
(1)
and
discard
the
gaskets
(2).
4.
Remove
the
intake
manifold
(3)
and
discard
the
gaskets
(4).
5.
Remove
the
exhaust
stack
(5)
if
equipped.
Remove
the
exhaust
manifolds
(6)
and
discard
the
gaskets
(7).
6.
Remove
the
water
manifold
(8)
and
discard
the
gaskets
(9)
. NOTE
If
the
thermostats
are
to
be
serviced,
remove
the
housing
(10)
and
refer
to
Section
25
of
the
Service
Manual.
7.
Remove
the
valve
cover
nuts
(11),
bevel
washers
(12)
,
gaskets
(13)
,
valve
cover
(14)
and
cover
gasket
(15).
Discard
gaskets
(13
and 15) .
8.
Remove
studs
(16)and
washers
(17).
Re-
move
the
rocker
arm
assembly
(18)
. NOTE
Tag
the
rocker
arm
assemblies
for
prop-
er
assembly.
Refer
to
Page
22-16
for
roc-
ker
arm
servicing
.
Remove
the
push
rods
(19)
.
Tag
the
push
rods
for
proper
assembly.
9.
Remove
the
cylinder
head
bolts
and
wash-
ers
(20).
Remove
the
cylinder
head
assem-
bly
(21),
fire
rings
(22) and
head
gaskets
(23).
Discard
the
fire
rings
and
head
gas-
ket.
See
Page
22-18for
servicing
of
the
cylinder
head
.

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