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SEVEN Roadsport 175
Caterham SEVEN Roadsport 175 User Manual
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2
Table of Contents
Table of Contents
3
Contents
3
Table of Figures
6
Table of Tables
7
Using this Handbook
8
Before Taking to the Road
9
Figure 1: Dashboard Layout for Models with Standard Instruments
9
Explanation of Dashboard
10
Speedometer
10
Digital Display Within Speedometer
10
Trip Recorder Reset Button
10
Tachometer
10
Oil Pressure Gauge
10
Temperature Gauge
10
Fuel Gauge
11
Warning Lights
11
Figure 2: Dashboard Layout for CSR with Integral Dash
12
Figure 3: Dashboard Layout for Seven 485/ Superlight R400 (Reverse for RHD)
13
Figure 4: Dashboard Layout for Seven 620 R
14
Before You Drive Away
15
Pedal Adjustment Facility
15
Seats/Seat Belts/Harness
15
Weather Equipment Assembly
16
Figure 5: 4-Point and 6-Point Harness
16
Figure 6: Tensioning the Hood
16
Security
17
Keys/Key Numbers
17
Immobilisation
17
Figure 7: Hood Folding Procedure
17
Vehicle Battery Disconnection
18
Ignition Switch and Steering Lock
18
Steering Lock
18
Starting the Engine
19
Starting in Cold Climates
19
Warming up
19
Running-In
19
Catalytic Converter
19
Filling up with Fuel
19
Driving the Car
19
Switching off
19
Vehicle Maintenance
20
Gearbox
20
Selecting Reverse Gear
20
Precautions While Driving
20
Sequential Gearbox Operation
20
Figure 8: 5/6 Speed and Sequential Gearbox
20
Fuel
21
Fuel Filling
21
Filling Difficulties
21
Braking System
21
Brake Pads
21
Handbrake
21
Useful Information
22
Table 1: Specifications
22
Technical Data
23
Vehicle Type
23
Construction
23
Table 2: Dimensions
23
Braking System (All Models Excluding 160 / 165)
24
Braking System (160 / 165 Only)
24
Parking Brake
24
Suspension - Standard / SV Chassis
24
Suspension - CSR Chassis
24
Steering Mechanism
24
Road Wheel Nut Torque
24
Electrical
24
Manual Transmission
24
Table 3: Kerb Weights
24
Table 4: Wheels - Tyres - Pressures
25
Table 5: Gearbox Ratios
25
Table 6: Final Drive Ratio
25
Recommended Fluid Specification
26
Table 7: Fluid Capacities
26
Track Use
27
Enjoying Track Days and Competing in Your Caterham Seven
27
Motorsport
27
Track Days
27
Maintenance
29
Figure 9: under Bonnet Location - EU5 K6A
29
Figure 10: under Bonnet Location - EU4 Sigma 120
30
Figure 11: under Bonnet Location - Sigma 125 / 140
31
Figure 12: under Bonnet Location - Duratec 175
32
Figure 13: under Bonnet Location - Duratec 180 / 210
33
Figure 14: under Bonnet Location - Duratec 237
34
Figure 15: under Bonnet Location - Duratec 310
35
Regular Checks
36
Weekly Checks
36
Emission Control
36
Safety in the Garage
36
Figure 16: Front Axle Stand Positioning
36
Figure 17: Rear Axle Stand Position
36
Poisonous Liquids
37
Used Engine Oil
37
Checking Fluid Levels
37
Engine Oil Levels
37
Engines with Standard Wet Sump Arrangement
37
Figure 18: Wet Sump Dipstick Level Indicator
37
Figure 19: Dry Sump Tank Cap and Level Indicator for CSR 200 / 260 Only
37
Engines with Dry Sump Tank - Except CSR 200 / 260
38
Engines with Dry Sump Bell Tank and Swirl Tower - CSR 200 / 260 Models Only
38
Supercharger Oil Level Checking and Maintenance (for 620 R Only)
38
Coolant Check & Top-Up
38
Anti-Freeze
38
Figure 20: Coolant Expansion Bottle
38
Brake/Clutch Fluid Check & Top-Up
39
Wipers & Washers
39
Windscreen Washers
39
Figure 21: Clutch Fluid Reservoir
39
Figure 22: Brake Fluid Reservoir
39
Washer Jets
40
Wiper Blades
40
Battery
40
Battery Maintenance
40
Battery Removal and Replacement
40
Replacement Battery
40
Figure 23: Battery and Clamp
40
Battery Disposal
41
Battery Charging
41
Wheels & Tyres
41
Caring for Your Tyres
41
Tyre Pressures
41
Tyre Wear Indicators
41
Valve Caps
42
Punctured Tyres
42
Replacement Tyres
42
Changing a Wheel and Tyre Assembly
42
Tools Required
42
Positioning the Jack
42
Removing and Refitting the Wheel and Tyre Assembly
42
Figure 24: Front and Rear Jack Points
42
Cleaning and Car Care
44
Washing Your Car
44
Removing Tar Spots
44
Body Protection
44
Windscreen
44
Hood/Sidescreen
44
Mirrors
44
Wiper Blades
44
Looking after the Interior
44
Laying Your Vehicle up for Long Periods
45
Travelling Abroad
45
In an Emergency
46
Emergency Starting
46
Emergency Towing
46
Towing for Recovery
46
Before Being Towed
46
Figure 25: Jump Lead Connection
46
Fuses and Relays
47
Fuses and Relays - K6A Suzuki
47
Fuses and Relays - Sigma
47
Figure 26: Fuse Box and Relay Location
47
Figure 27: K6A Fuse Box and Relay Layout
47
Fuses and Relays - Duratec
48
Fuses and Relays - Duratec EU4 175 / 237
48
Renewing a Fuse
48
Fuse Colours
48
Figure 28: Duratec Fuse Box and Relay Layout
48
Parts & Accessories
49
Service Parts & Accessories
49
Bulb Replacement
49
Headlamps
49
Side Lamp (Front)
49
Indicators (Front)
49
Indicator Repeaters (Front)
49
Stop/Tail and Indicators (Rear)
49
Rear Fog Light, Reversing Light
49
Number Plate Lamp
49
Table 9: Torque Figures
50
Table 10: Torque Figures Continued
51
Servicing
52
Service Schedules - K6A Suzuki Engine Variants
53
Service Schedules - Ford Sigma 125/140 & Duratec 175/180/210 Engine Variants
54
Service Schedules - Duratec 237 Only
55
Service Schedules - Duratec 310 Only
56
Service Record
57
Cambelt Replacement
60
Factory Upgrade Record
61
4
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Caterham SEVEN Roadsport 175 Specifications
General
Brand
Caterham
Model
SEVEN Roadsport 175
Category
Automobile
Language
English
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