EasyManua.ls Logo

Caterham 7 - User Manual

Caterham 7
178 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
ASSEMBLY GUIDE
EDITION 1.0

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Caterham 7 and is the answer not in the manual?

Summary

Introduction and Preparation

Welcome to Your New Caterham Kit

An introduction to building your Caterham kit, emphasizing reward and challenge.

Essential Hints and Tips

Provides guidance on using tools, fixings, and general assembly practices.

Key and Tools Explained

Explains symbols used in the manual and lists necessary tools for assembly.

Getting Ready for Assembly

Covers initial steps and considerations before starting the build process.

Front Suspension and Steering Assembly

Start with the Suspension Wishbones

Detailed instructions for fitting the suspension wishbones to the chassis.

Now for the Steering Rack

Guide to installing the steering rack and associated components.

It’s Time for the Wingstays

Instructions for fitting the wingstays, including tips on alignment.

Brakes and Front Chassis Components

Connecting the Front Suspension Sides

Instructions for connecting the two sides of the front suspension system.

Fitting the Brake Hoses

Step-by-step guide for installing the brake hoses correctly.

Engine, Gearbox, and Cooling Systems

Let’s Make Some Noise

Installation of the horn system.

Fitting the Radiator

Instructions for mounting the radiator and fan assembly.

Things Are Heating Up

Connecting the heater components and hoses.

Keeping the Air Clean

Installation of the air filter and airbox.

Filling the Engine and Gearbox with Oil

Procedure for filling the engine and gearbox with the correct oil.

Fill with Coolant

Instructions for filling the cooling system with coolant.

Engine and Gearbox Mounting

Getting Ready to Put the Engine In

Preparation steps before installing the engine.

Attach the Gearbox to the Bellhousing

Procedure for connecting the gearbox to the bellhousing.

And Then the Gearbox to the Engine

Steps for mounting the assembled engine and gearbox.

Plumbing and Fuel Lines

Start Plumbing

Initiating the plumbing steps with the lower radiator hose.

A Break from Plumbing to Fit the Expansion Bottle

Installing the coolant expansion bottle.

Connecting the Fuel Line

Steps for connecting the vehicle's fuel line.

Electrical Systems and Controls

Fit Throttle Cable

Instructions for installing the throttle cable.

Protecting & Attaching the Clutch Hose

Procedure for fitting and protecting the clutch hose.

Connecting the Battery

Guidance on connecting the battery terminals correctly.

Rear Suspension and Drivetrain Assembly

Giving It Some Direction (Steering)

Installation of steering column components.

This Is Exhausting

Fitting the exhaust system components.

Heavy Stuff: Fitting the Diff

Detailed steps for installing the differential.

Preparing the Dedion Tube

Steps for preparing the Dedion tube with brake lines.

Fitting the Rear Hub

Instructions for installing the rear hub assembly.

Bodywork and Exterior Trim

Just Wing It

Instructions for fitting the front wings.

Finish with Trim

Applying trim components to the car body.

Fitting the Rear Wings

Guide for attaching the rear wings.

Fitting the Lights

Installation of the vehicle's lighting system.

Fuse Box Cover & Knee Trim Pads

Fitting the fuse box cover and knee trim pads.

Safety Systems

Belt Up

Instructions for fitting the seat belts.

Fitting the Four-Point Harness

Guide to installing a four-point safety harness.

Fitting the Six-Point Harness

Guide to installing a six-point safety harness.

Fitting Cloth or Leather Seats

Instructions for mounting standard seats.

Fitting the Roll Over Bar

Procedure for installing the optional roll over bar.

Final Assembly and Checks

Even More Exhausting

Final steps for the exhaust system.

The Nose Cone Badge

Instructions for fitting the nose cone and badge.

Fitting the Wipers

Guide for installing the windscreen wiper arms and blades.

And Finally, At Last, the Wing Mirrors

Steps for mounting the wing mirrors.

The Last Few Steps

Final procedures including bleeding brakes and initial engine start.

Caterham 7 Specifications

General IconGeneral
BrandCaterham
Model7
CategoryAutomobile
LanguageEnglish

Related product manuals