Caterham 7 - Key and Tools Explained

ASSEMBLY GUIDE
2
KEY
SYMBOLS
Repeat on other side
Required torque (where applicable)
S3 / S5 chassis specific instructions
S Pack / R Pack
specific instructions
Fixing item
Item number
Advice from factory
professionals
Now is a good time to take
some photos
Reminder to apply for your IVA test
Refer to IVA Checklist Guide
AA
AJ
AM
S3
S5
35
mm
35
mm
Nm
1
FIXINGS
PART
NUMBER
QTYUSED ON
1AA
BM12X100
2
Lower wishbone
rear
2AB
BM12X65
2
Lower wishbone
front
3AC
BM10X65
2
Upper wishbone
rear
4AD
BM10X60
2
Upper wishbone
front
5AE
BM8X40
4
Anti-roll bar
mounting brackets
6AF
NMPH14
1
Temporary use to
help lock upper
wishbone ball joint
7AG
NMYF12
2
Lower wishbone
rear
8AH
NMYF10
4
Upper wishbone
9AJ
WPCM12
18
Lower wishbone
10 AK
WPHM8
4
Anti-roll bar
mounting brackets
11 AL
WPH3/8
2
Brake pipe
Drawings are for illustrative purposes only and are not to scale.
A
SERIAL
NUMBER
44
Pack
PACK NUMBER
30F015B
FRONT SUSPENSION DeDION CARS (METRIC)
This pack may include extra fasteners to cover different options
ITEM
BASIC
DESCRIPTION
ILLUSTRATION
Bolt M12 x 100
Grade 10.9
Bolt M12 x 65
Grade 10.9
Bolt M10 x 65
Grade 10.9
Bolt M10 x 60
Grade 10.9
Bolt M8 x 40
Grade 10.9
Plain Nut M14
x 1.5 thread
Nyloc Nut M12
Plain Washer
⅜" x ¾"
Heavy duty
Page 1 of 2
Nyloc Nut M10
Plain Washer
M12
Chamfered
Plain Washer
M8
Heavy duty
PART
NUMBER
QTYUSED ON
1AA
BM12X100
2
Lower wishbone
rear
2AB
BM12X65
2
Lower wishbone
front
3AC
BM10X65
2
Upper wishbone
rear
4AD
BM10X60
2
Upper wishbone
front
5AE
BM8X40
4
Anti-roll bar
mounting brackets
6AF
NMPH14
1
Temporary use to
help lock upper
wishbone ball joint
7AG
NMYF12
2
Lower wishbone
rear
8AH
NMYF10
4
Upper wishbone
9AJ
WPCM12
18
Lower wishbone
10 AK
WPHM8
4
Anti-roll bar
mounting brackets
11 AL
WPH3/8
2
Brake pipe
Drawings are for illustrative purposes only and are not to scale.
A
SERIAL
NUMBER
44
Pack
PACK NUMBER
30F015B
FRONT SUSPENSION DeDION CARS (METRIC)
This pack may include extra fasteners to cover different options
ITEM
BASIC
DESCRIPTION
ILLUSTRATION
Bolt M12 x 100
Grade 10.9
Bolt M12 x 65
Grade 10.9
Bolt M10 x 65
Grade 10.9
Bolt M10 x 60
Grade 10.9
Bolt M8 x 40
Grade 10.9
Plain Nut M14
x 1.5 thread
Nyloc Nut M12
Plain Washer
⅜" x ¾"
Heavy duty
Page 1 of 2
Nyloc Nut M10
Plain Washer
M12
Chamfered
Plain Washer
M8
Heavy duty
x4 (Indicates number of each fixing required)
(Greyed out area indicates fixings are not
required for current step)
REPEAT