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Catrike Expedition - User Manual

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Owner’s Manual
ALL CATRIKE MODELS
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Summary

Introduction

Register your Catrike

Serial numbers

Catrike Models

Safety and riding tips

Safety tips

Advice on visibility, protective gear, and riding in traffic.

Riding tips

Guidance on handling, steering, and common riding phenomena.

Maintenance tips

Assembly

Wheels

Instructions for preparing front wheels and installing the rear wheel.

Prepare the spindles

Guidance on identifying and installing front spindles with headsets.

Headset assembly

Detailed breakdown of headset components and their assembly order.

Handlebar adjustment

How to adjust Catrike handlebars for optimal rider fit and comfort.

Install tie rod

Steps for installing the tie rod connecting the steering components.

Setting the toe (front wheel alignment)

Procedure for aligning front wheels for proper handling and tire wear.

Brake cable routing

Instructions for correctly routing brake cables through the trike.

Brake adjustment

Steps for adjusting the Avid disc brake calipers for optimal performance.

Install the boom on the main frame tube

How to properly install the boom clamp and boom onto the main frame tube.

Install the derailleurs

Instructions for mounting the front and rear derailleurs.

Route the shifter cables

Guidance on routing shifter cables to the derailleurs and levers.

Install the pedals

Recommendations for installing pedals, emphasizing clip-less pedals.

Install the seat

Steps for laying and securing the seat mesh onto the Catrike frame.

Set the boom length

How to adjust the boom length for a comfortable and correct riding position.

Install the chain

Step-by-step guide for threading and connecting the bicycle chain.

Adjust the derailleurs

Information on adjusting front and rear derailleurs for smooth shifting.

Seat back adjustment

How to adjust the recline angle of the seat for rider comfort.

Install the mirror

Instructions for installing the provided left-side mirror.

Install the flag

Steps for mounting the safety flag onto the trike.

Install the computer sensor mount

How to attach the mount for a bicycle computer sensor.

Adjust the neck rest

Guide to adjusting the optional or standard neck rest for comfort.

Rear Suspension Instructions (Dumont & RoadAR)

Dumont Secondary Pulley Installation

Detailed steps for installing the secondary pulley on Dumont models.

RoadAR Secondary Pulley Instruction

Instructions for installing the secondary pulley on RoadAR models.

Shock Sub Assembly

Assembly of the shock absorber components before mounting.

Shock Mounting to Frame

Procedure for attaching the shock absorber assembly to the trike frame.

Rear Suspension Assembly

Step-by-step guide for assembling the rear suspension system.

Catrike Dumont & RoadAR Suspension Set-up Instructions

How to set up and tune the rear suspension for optimal performance.

Setting Sag

Procedure for setting the sag on the rear shock absorber.

Rebound Damping Adjustment

How to adjust the rebound damping on the rear shock absorber.

Suspended Spindle Instructions (Dumont & RoadAR)

Cellasto Installation & Information

Information and installation steps for Cellasto components.

Left Spindle Assembly Step 1

First step for assembling the left spindle with components.

Left Spindle Assembly Step 2

Second step for assembling the left spindle, including brake caliper.

Left Spindle Assembly Step 3

Third step for left spindle assembly, focusing on tool access.

Right Spindle Assembly Step 1

First step for assembling the right spindle with components.

Right Spindle Assembly Step 2

Second step for assembling the right spindle, including Cellasto.

Spindle Assembly Step 3

Third step for spindle assembly, focusing on pre-compression.

Folding Assembly Instructions (5.5.9, Dumont & Trail)

Hinge Assembly

Steps for assembling the folding hinge mechanism.

Frame Lock Assembly

Instructions for assembling the frame lock for folded storage.

Roller Wheel Assembly

Assembly of the roller wheel components.

Roller Wheel Attaching to Frame

Steps for attaching the roller wheel to the trike frame.

Kickstand Assembly

Assembly of the kickstand components.

Kickstand Installation

How to install the kickstand onto the trike frame.

How to Fold (5.5.9, Dumont & Trail)

Folding Steps

Step-by-step guide on how to fold the Catrike.

Thru-Axle Instructions (700)

Parking Brake Assembly

Instructions for assembling the parking brake mechanism.

Rear Derailleur Assembly

Steps for assembling the rear derailleur components.

Rear Wheel Assembly

Guide for installing the rear wheel using the thru-axle.

Catrike Limited Warranty

This warranty does not cover:

List of items and conditions not covered by the warranty.

Useful product life cycle

Explanation of the useful life cycle of Catrike products.

Crash Replacement Program

Information on the program for frame replacement after denial.

Limitations

Legal limitations and disclaimers regarding the warranty.

IF YOU HAVE A PROBLEM

Procedures

Details on warranty service procedures and responsibilities.

Thank you for choosing Catrike.

Catrike Expedition Specifications

General IconGeneral
Frame MaterialAluminum
BrakesDisc Brakes
Seat TypeMesh seat
TypeRecumbent trike
FoldableNo
Wheel Size20" front, 26" rear
BB Height16.5 inches
Weight Limit275 lbs
Color OptionsMultiple
Gearing30-speed
Weight35 pounds (15.88 kg)

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