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CESAB BT BLITZ 318 User Manual

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SERVICE MANUAL
C3E120 C4E120
C3E150 C4E150
C3E160 C4E160
C3E160L C4E160L
C3E180 C4E180
C3E180L C4E180L
C3E200 C4E200
036-0410-07 04/2005

Table of Contents

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CESAB BT BLITZ 318 Specifications

General IconGeneral
BrandCESAB
ModelBT BLITZ 318
CategoryForklifts
LanguageEnglish

Summary

Chapter A: General Information

Technical Data

Detailed specifications and technical data for the forklift.

Chapter 0000: Chassis

Dashboard Overview

Explanation of dashboard instruments and warning lights for truck operation.

Chapter 1000: Motors and Engines

Electrical Motors Characteristics

Specifications for traction and lifting motors.

Chapter 2000: Transmission and Drive Gear

Chapter 3000: Brakes and Wheels

Brake System Description

Explanation of the service brake system, including diagram and control.

Brake Operating System Description

Detailed description of how the brake operating system functions.

Chapter 4000: Steering System

Steering Control and Pressure Setting

Details on steering control, hydraulic diagram, and power steering pressure setting.

Hydraulic System Layouts

Hydraulic diagrams and layouts for 3 and 4 wheels versions.

Chapter 5000: Electric and Electronic System

Battery and Battery Charger

Indications for battery maintenance, charging warnings, and weights/capacity.

Electrical Motor Characteristics

Specifications for traction and lifting motors.

Electronic Panels Technical Specifications

Technical specs for DUALAC2 TRACTION and AC2 LIFTING inverters.

Operational Features and Diagnosis

Overview of operational features and the truck's diagnostic procedure.

General Precautions and Protections

Important safety precautions and protections for electrical systems.

Steering System Overview

Details on steering systems for 3 and 4 wheels, including potentiometer.

CAN-Bus and Onboard Commands Diagram

Flowchart illustrating CAN-Bus and onboard command connections.

CAN-Bus System Description

Explanation of Controller Area Network (CAN BUS) technology and its components.

Console Operation and Key Functions

Explanation of console functions, menus, and key operations.

Parameter Change Procedures (Master Traction)

Instructions for changing parameters on the DUAL AC2 MASTER traction unit.

Parameter Change Procedures (Slave Traction)

Instructions for changing parameters on the DUAL AC2 SLAVE traction unit.

Parameter Change Procedures (AC2 Lifting)

Instructions for changing parameters on the AC2 LIFTING unit.

Parameter Change Procedures (Mhyrio Unit)

Instructions for changing parameters on the Mhyrio unit.

Parameter Change Procedures (Dashboard Unit)

Instructions for changing parameters related to the dashboard unit.

Tester Function (Master Traction)

Using the tester function for the DUAL AC2 MASTER traction unit.

Tester Function (Slave Traction)

Using the tester function for the DUAL AC2 SLAVE traction unit.

Tester Function (AC2 Lifting)

Using the tester function for the AC2 LIFTING unit.

Tester Function (Mhyrio Unit)

Using the tester function for the Mhyrio unit.

Alarm Functions (Master Traction)

List and description of alarms for DUAL AC2 TRACTION MASTER unit.

Alarm Functions (Slave Traction)

List and description of alarms for DUAL AC2 TRACTION SLAVE unit.

Alarm Functions (AC2 Lifting)

List and description of alarms for AC2 LIFTING unit.

Alarm Functions (AC2 Lifting - Encoder Error)

Troubleshooting encoder failure in the AC2 lifting unit.

Alarm Functions (AC2 Lifting - Continued)

Continued alarms for AC2 lifting unit including VACC NOT OK and battery.

Parameter Setting Table (Dual AC2 Traction)

Table of programmable parameters for DUAL AC2 traction unit.

Parameter Setting Table (AC2 Lifting)

Table of programmable parameters for AC2 lifting unit.

Parameter Change (Pump Connection)

Procedure for changing parameters via the console for pump connection.

Wiring Diagrams

Collection of wiring diagrams for the forklift's electrical systems.

Chapter 6000: Hydraulic and Pneumatic System

Chapter 7000: Mast Group

Chapter B: Maintenance Tables

Maintenance Times Tables

Comprehensive table detailing maintenance tasks and intervals.

Chapter C: Safety Information

Safety Guidelines

Covers work clothes, workplace conditions, and truck lifting procedures.

Electric Part Safety Precautions

Safety measures for working with the electric part, battery, and charging.

Welding and Truck Washing Safety

Safety procedures for welding, grinding, and truck washing operations.

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