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CESAB BT BLITZ 312 User Manual

CESAB BT BLITZ 312
234 pages
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SERVICE MANUAL
C3E120 C4E120
C3E150 C4E150
C3E160 C4E160
C3E160L C4E160L
C3E180 C4E180
C3E180L C4E180L
C3E200 C4E200
036-0410-07 04/2005

Table of Contents

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CESAB BT BLITZ 312 Specifications

General IconGeneral
Rated capacity1200 kg
Drive systemElectric
Weight1680 kg
Power SourceElectric
Load Capacity1200 kg
Lift Height3000 mm

Summary

General Information

Technical Data

Detailed technical specifications and data for the forklift truck models.

Chassis

Truck's Lay Out

Illustrated overview of the main parts and components of the forklift truck.

Operator's Seat

Details on the operator's seat, pedals, and steering column controls.

Load Handling Commands

Description of different types of controls for load handling operations.

Dashboard

Overview of the dashboard instruments and warning lights for truck operation monitoring.

Lifting of the Truck

Instructions and safety precautions for lifting the forklift truck.

Motors / Engines

Electrical Motors Characteristics

Technical specifications for traction and lifting motors.

Electrical Motors Arrangement

Visual representation of the arrangement of traction and lifting motors.

Transmission / Drive Gear

Reduction Gear View

Diagram illustrating the internal components and structure of the reduction gear.

Reduction Gear Maintenance

Procedures for maintaining the reduction gear, including oil checks and changes.

Brakes / Wheels

Service Brake

Explanation of the service brake system, its components, and control.

Parking Brake

Details on the parking brake operation, control, and adjustment procedures.

Replacement of the Wheel Brake Cylinder

Procedures for replacing the wheel brake cylinder.

Standard Tyres

Information on standard tyre types, sizes, and pressures for different trucks.

Steering System

Steering Control

Explanation of the steering system operation and pressure setting.

Power Steering Hydraulic Diagram

Schematic diagram of the power steering hydraulic system.

Power Steering Setting

Instructions for adjusting the power steering pressure.

Bearing Adjustment

Procedure for adjusting steering wheel bearings.

Electric & Electronic System

Battery and Battery Charger

Guidelines for battery maintenance, charging, weights, and capacity.

Electrical Motors Characteristics

Technical data for traction and lifting motors.

Diagnosis

Overview of the diagnostic procedures and fault detection methods.

General Precautions

Important safety precautions for working with the electrical system.

Parameter Change

Details on changing parameters for the traction unit.

Alarms Functions

Explanation of alarm codes and functions for the traction unit.

Hydraulic / Pneumatic System

Control Valve System (Control Valve Version)

Hydraulic system description for control valve versions.

Hydraulic Diagram Joysticks / Fingertips Version

Schematic diagram for joystick/fingertip hydraulic systems.

Lifting Equipment Oil and Oil Filter

Procedures for checking and changing hydraulic oil and filter.

Pump Replacement

Step-by-step guide for replacing the hydraulic pump.

Mast Group

Mast Groups

Description of mast profiles, cylinders, and features.

Lifting Cylinders on the Mast

Overview of lifting cylinders used on the mast.

Central Displacement Cylinder with Braking Effect on the Lifting

Description of the central displacement cylinder with braking effect.

Cylinder Checking Methods

Procedures for checking cylinder functionality and leakages.

Fork Inspections

Criteria and procedures for inspecting fork arms.

Attachment

Options

Maintenance Tables

Oil and Grease Specifications

Table detailing oil and grease types, specifications, and applications.

Running-in Maintenance Times Table

Schedule for initial maintenance based on usage hours or time.

Maintenance Times Tables

Comprehensive table outlining maintenance intervals and tasks.

Safety Information

Lifting the Truck

Safety procedures and required tools for lifting the truck.

Electric Part

Safety precautions related to the truck's electrical system.

Welding

Safety precautions for welding and grinding operations.

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