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Chalmit Protecta Series User Manual

Chalmit Protecta Series
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I-PR3I-01.doc Issue 03 18/07/2019 1
IOM PROTECTA - LED (IND)
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
Protecta – (LED) Luminaires (Industrial).
Important:
Please read these instructions carefully before installing or maintaining this equipment.
Good electrical practices should be followed at all times and this data should be used
as a guide only.
MODEL SIZE DIMENSION ‘A’ DIMENSION ‘B’
02L 742 400
04L 742 400
07L 1352 700
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Chalmit Protecta Series Specifications

General IconGeneral
CertificationATEX, IECEx
Lamp TypeLED
Ingress ProtectionIP66
Operating Temperature+55°C
Voltage100-254V AC
Color Temperature5000K

Summary

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

0.0 Specification

Technical specifications including protection type, standards, area classification, and ambient conditions.

1.0 Introduction

Overview of the Protecta Safe Area LED Luminaire, its features, and construction.

2.0 Storage

Guidelines for storing luminaires and control gear to prevent damage and maintain functionality.

3.0 Installation and Safety

Comprehensive guide covering installation, safety protocols, and necessary tools.

3.1 General Safety

General safety precautions and UK legal requirements for installation and handling.

3.2 Tools Required

List of necessary tools for installation and maintenance procedures.

3.3 Electrical Supplies

Details on electrical supply ratings, voltage ranges, and control gear specifications.

3.4 LED Specifications

Information on available LED options, including colour temperature.

3.5 Mounting Instructions

Instructions for mounting luminaires, including suspension methods and fixing points.

3.6 Cable Management

Guidelines for cable connections and gland installation.

3.6.1 Cable Types

Specifications for suitable cable types, ratings, and looping sizes for connections.

3.6.2 Cable Glands

Guidance on installing cable glands to maintain enclosure's IP rating.

3.7 Electrical Connections

Details on mains connections for standard and emergency units, including Lc/Ls switching.

3.7.1 Emergency Installation

Procedures for connecting emergency luminaires, including battery connection and insulation testing.

3.8 Servicing and Operation

Procedures for servicing, operating, and maintaining the luminaire.

3.8.1 Cover Access

Step-by-step instructions for opening and closing the luminaire's diffuser cover.

3.8.2 Clamping Bar Replacement

Procedure for removing and refitting the luminaire's clamping bar.

3.8.3 Gear Tray Removal

Instructions for detaching and reattaching the LED or gear tray.

3.8.4 LED Retro Fitting

Precautions for accessing and replacing LED components, emphasizing ESD protection.

3.8.5 Commissioning Procedures

Steps for energizing the unit and connecting the battery for initial operation and testing.

3.8.6 Post Commissioning Storage

Recommendations for storing the unit after commissioning, including battery maintenance.

3.9 Inspection and Maintenance

Periodic checks and maintenance procedures recommended for the luminaires.

3.9.1 Ballast/Converter Replacement

Procedure for replacing ballast and EM convertor units, including safety precautions.

3.9.2 Routine Examination

Guidelines for regular visual checks, including LED status, diffuser condition, and cable security.

4.0 Fault Finding

Procedures for diagnosing and rectifying electrical faults and replacing components.

5.0 Disposal of Materials

Guidelines and regulations for the safe disposal of luminaire components and materials.

5.1 LED Disposal

Handling instructions for LED components during disposal to avoid injury and dust inhalation.

5.2 Battery Disposal

Regulations and procedures for the disposal of Nickel Cadmium batteries, emphasizing hazardous waste handling.

6.0 Emergency Self-Test or Battery Monitoring Versions

Features and operation of emergency self-test and battery monitoring functions.

Commissioning

Initial setup process for emergency luminaires, including charging and commissioning tests.

Functional test

Details on how the functional test operates, including DALI controller settings.

Duration test

Information on the duration test, its frequency, and DALI controller settings.

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