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Champion Power Equipment 200911 User Manual

Champion Power Equipment 200911
38 pages
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OPERATOR'S MANUAL
MODEL #200911
3550W PORTABLE GENERATOR
Made in China - REV 20200430 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
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Champion Power Equipment 200911 Specifications

General IconGeneral
Engine Type4-Stroke
Fuel TypeGasoline
Noise Level68 dBA
Starting MethodRecoil
Voltage120V
Frequency60 Hz
Outlets120V 20A, 120V 30A

Summary

Introduction to Champion Generator

Safety Symbol Definitions: DANGER, WARNING, CAUTION, NOTICE

Explains hazard symbols like DANGER, WARNING, CAUTION, and NOTICE to understand potential dangers.

Key Safety Instructions for Generator Operation

General Safety Warnings: Carbon Monoxide, Rotating Parts, High Voltage Hazards

Highlights dangers of carbon monoxide, rotating parts, and high voltage, advising safe operation practices.

Safe Electrical Connections, Cord Use, and Grounding

Details electrical safety, proper cord usage, grounding, and advice against using for medical support.

Generator Operational Safety Precautions

Spark Plug Safety and Hot Surface Burn Prevention

Warns about fire/shock hazards from spark plug wires and severe burns from hot engine parts.

Starter Cord Safety and Avoiding Generator Overload

Advises caution with the starter cord to prevent injury and warns against overloading the generator.

Fuel Handling and Storage Safety

Gasoline Handling, Filling, Storage, and Ignition Avoidance

Provides critical safety guidelines for handling gasoline, including storage, filling, and avoiding ignition sources.

Safe Generator Operation, Transport, and Cooling Procedures

Outlines safe practices during operation, transport, and storage to prevent hazards.

Understanding Generator Safety Labels

Safety Symbols and Carbon Monoxide Danger Alerts

Explains safety symbols and the critical danger of carbon monoxide poisoning from generator exhaust.

Generator Fuel Specifications and Type Requirements

Specifies the correct fuel type, octane rating, and ethanol content for the generator.

Hot Surface Warning for Engine Components

Warns users to avoid touching hot engine components and exhaust parts to prevent burns.

Key Safety Symbols and Their Meanings

Manual Reading and 5ft Clearance Safety Symbol

Emphasizes reading the manual and maintaining a minimum 5 ft clearance from the generator.

Grounding Importance and Electric Shock Prevention

Explains grounding requirements and risks of electric shock from improper connections or wet conditions.

Fire/Explosion Risks and Hot Surface Contact Avoidance

Details fire/explosion risks from fuel and vapors, and warns about hot surfaces.

Open Flame Hazards and Wet Condition Operation Warning

Advises keeping away from ignition sources and warns against operation in wet conditions.

Generator Operation Symbol Reference Guide

ON/OFF, Neutral Floating, and Ground Symbols

Defines symbols for ON/OFF states and explains the neutral floating configuration.

Receptacle, Choke, Fuel Valve, and Run Time Symbols

Explains symbols for locking/RV receptacles, choke, fuel valve, ground, voltage, and run time.

Quickstart Guide: Starting and Stopping the Engine

Step-by-Step Generator Engine Start Procedure

Provides a step-by-step visual guide and safety warning for starting the generator engine.

Safe Generator Engine Shutdown Procedure

Details the correct procedure for safely shutting down the generator and disconnecting loads.

Generator Controls and Key Features Overview

Main External Generator Components Identification

Identifies and describes key external parts of the generator like the fuel tank, recoil starter, and wheels.

Introduction to the Generator Control Panel

Introduces the control panel as a section for detailed information on its features.

Control Panel and Receptacle Details

Engine Switch, Intelligauge, and Circuit Breakers Explained

Details the engine switch, intelligauge meter, and circuit breakers for generator operation.

Generator Receptacle Types: 30A, 20A Explained

Describes the different types of AC receptacles (30A Locking, 30A RV, 20A) and their uses.

Intelligauge Digital Meter Functions

Intelligauge: Frequency, Voltage, and Run Time Display

Explains the three modes of the intelligauge digital meter: frequency, voltage, and total run time.

Generator Parts and Tools for Assembly

List of Included Generator Assembly Parts

Lists the accessories and assembly parts included with the generator, such as wheels and handle.

Required Tools for Generator Assembly

Specifies the basic tools required for assembling the generator.

Generator Assembly and Setup Guide

Safe Generator Unpacking Instructions

Provides instructions on safely unpacking the generator from its shipping carton.

Critical Step: Remove Shipping Support Brackets

Details the critical step of removing support brackets to prevent damage and voiding the warranty.

How to Install the Generator Wheel Kit

Guides the user through the process of attaching the wheels to the generator frame.

Handle Installation and Engine Oil Filling

Attaching the Folding Generator Handle

Instructs on how to attach the folding handle to the generator frame for easier movement.

Correct Procedure for Adding Engine Oil

Explains the procedure for adding the correct type and amount of oil before starting the engine.

Fueling and Grounding the Generator

Safe Fueling Procedures and Fuel Type Requirements

Provides instructions on using the correct fuel type, octane, and ethanol content, and how to fill the tank safely.

Essential Generator Grounding and Neutral Floating

Explains the importance of proper grounding to prevent electric shock and the neutral floating configuration.

Generator Operation: Setup and Starting

Safe Generator Placement and Ventilation Guidelines

Details safe and proper placement of the generator, emphasizing ventilation and clearance from combustibles.

Protecting Electronics with Surge Suppressors

Advises on using surge protectors to safeguard sensitive electronic devices from voltage fluctuations.

Step-by-Step Generator Engine Starting Guide

Provides a step-by-step guide on how to start the generator engine safely and correctly.

Generator Operation: Choke and Load Connection

Using the Choke for Engine Starting in Varied Temperatures

Explains the correct use of the choke lever for starting in different temperature conditions.

Connecting Electrical Loads to the Generator

Guides users on how to connect electrical devices to the generator after it has warmed up.

Generator Load Management and Shutdown

How to Avoid Overloading the Generator Capacity

Explains how to calculate wattage needs and manage loads to avoid overloading the generator.

Proper Generator Shutdown and Cooldown Procedure

Details the correct procedure for shutting down the generator and disconnecting loads.

Generator Maintenance and Care Schedule

Safe Methods for Moving the Generator Unit

Provides instructions on how to safely move the generator using its wheels and handle.

Generator Performance at High Altitudes Explained

Discusses how altitude affects generator performance and potential issues like hard starting.

Basic Generator Cleaning and Environment Care

Emphasizes keeping the generator clean, dry, and operating it on a level surface.

Engine Oil and Spark Plug Maintenance

Cleaning Generator Exterior Surfaces Safely

Provides instructions on how to clean the generator's exterior surfaces without using excessive water.

Procedure for Changing Generator Engine Oil

Details the process for draining old oil and refilling with new oil when the engine is warm.

Spark Plug Cleaning, Inspection, and Gapping Guide

Explains how to remove, clean, inspect, and gap the spark plug for proper ignition.

Air Filter, Spark Arrestor, and Governor

How to Clean and Maintain the Generator Air Filter

Guides on cleaning the air filter element by washing, drying, and oiling it.

Spark Arrestor Cleaning for Optimal Performance

Describes how to remove and clean carbon deposits from the spark arrestor screen.

Warning: Do Not Adjust Generator Governor

Warns against tampering with the governor, stating it can cause damage and void the warranty.

Generator Periodic Maintenance Service Schedule

Outlines recommended maintenance intervals for checking oil, cleaning, and changing parts.

Generator Storage Procedures for Different Durations

Short-Term Generator Storage (Under 30 Days)

Provides instructions for storing the generator for short periods, preventing fuel issues.

Mid-Term Generator Storage (30 Days to 1 Year)

Details procedures for adding fuel stabilizer and preparing the generator for storage up to one year.

Long-Term Storage and Removal from Storage

Long-Term Generator Storage (Over 1 Year)

Explains the process for completely draining fuel for storage exceeding one year.

Steps for Bringing Stored Generator Back to Service

Outlines the steps to take when bringing a stored generator back into service.

Generator Technical Specifications and Data

Generator Model, Watts, and Physical Dimensions

Lists key electrical and physical specifications of the generator model.

Engine Model, Displacement, and Spark Plug Specs

Details engine model, displacement, spark plug type, and valve clearances.

Fuel Type, Octane, and Operating Temperature Ranges

Specifies fuel requirements (octane, ethanol) and operating temperature ranges.

Generator Parts Diagram Visual Guide

Exploded View of Generator Components

Presents a visual exploded view of the generator's components with numbered parts.

Generator Parts List and Component Identification

Generator Parts List: Components 1-32

Lists specific part numbers and descriptions for generator components from 1 to 32.

Generator Parts List: Components 33-64

Lists specific part numbers and descriptions for generator components from 33 to 64.

Generator Parts List: Final Component Details

Generator Parts List: Components 65-87

Lists specific part numbers and descriptions for generator components from 65 to 87.

Engine Parts Diagram Visual Guide

Exploded View of Engine Components

Displays a visual exploded view of the engine components with numbered parts.

Engine Parts List: Component Details Part 1

Engine Parts List: Components 1-34

Lists specific part numbers and descriptions for engine components from 1 to 34.

Engine Parts List: Components 35-62

Lists specific part numbers and descriptions for engine components from 35 to 62.

Engine Parts List: Component Details Part 2

Engine Parts List: Components 63-84

Lists specific part numbers and descriptions for engine components from 63 to 84.

Generator Wiring Diagram and Color Code

Understanding the Generator's Electrical Wiring Diagram

Illustrates the electrical connections and components of the generator system.

Generator Troubleshooting Common Issues and Solutions

Troubleshooting Generator Engine Starting Problems

Lists common problems and solutions when the engine fails to start or runs roughly.

Resolving Low Power, Overheating, and Engine Issues

Addresses issues like low power output, overheating, and engine faltering.

Diagnosing and Fixing Circuit Breaker Tripping

Explains causes and solutions for repeated circuit breaker tripping.

Champion Generator Warranty Information and Registration

Warranty Eligibility and Product Registration Process

Outlines requirements for registering the product and qualifying for warranty service.

Generator Repair and Replacement Warranty Coverage

Details the duration and scope of the limited warranty for parts and labor.

What's Not Covered: Warranty Exclusions and Limits

Lists conditions and parts not covered by the warranty, including normal wear and misuse.

Emission Control System Warranty Details

Manufacturer's Emission Control System Warranty Coverage

Explains the manufacturer's warranty covering emission control components and systems.

Owner Responsibilities for Maintaining Warranty Validity

Outlines the owner's duties regarding maintenance and care to ensure warranty validity.

Emission Control System Warranty Provisions

ECS Warranty Scope, Applicability, and Time Period

Defines the scope and duration of the Emission Control System (ECS) warranty coverage.

Interpreting ECS Warranty Coverage for Parts

Clarifies how warranted emission-related parts are covered, including repair or replacement.

Emission Control System Warranty Service

List of Emission-Related Parts Covered by Warranty

Lists the specific systems and parts covered under the emission control warranty.

How to Obtain Warranty Service for Your Generator

Provides instructions on how to seek warranty service and contact customer support.

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