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Champion Power Equipment 201162 - User Manual

Champion Power Equipment 201162
19 pages
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OPERATOR'S MANUAL
MODEL #201162
4000 LB. (1,814 KG) WINCH
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read
and understood before operating the product. Failure to do so could result in serious injury. This manual should
remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
SERIAL NO. LABEL
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
3361-M-OP REV 20211124
EN

Table of Contents

Questions and Answers

  • J
    Jonathan BlackwellAug 13, 2025
    Why does my Champion Power Equipment 201162 Winches motor run slowly or without normal power?
    • T
      Thomas HendersonAug 13, 2025
      If your winch motor is running slowly or without its usual power, it could be due to: * Insufficient current or voltage. The battery may be weak, so try recharging it. Also, ensure the vehicle's motor is running while using the winch to provide a strong charge. * Loose or corroded battery cable connections. Clean, tighten, or replace the cable connections as needed.
  • M
    Michael WalkerAug 21, 2025
    What to do if my Champion Power Equipment Winches motor runs in one direction only?
    • N
      Nicholas ReyesAug 21, 2025
      If the motor only runs in one direction, it could be due to: * A defective or stuck contactor. Try tapping the contactor to loosen the contacts. * A defective switch assembly. Consider replacing the switch assembly.
  • T
    Tiffany SanchezAug 29, 2025
    What to do if Champion Power Equipment Winches motor runs but drum does not turn?
    • K
      Karen MartinAug 29, 2025
      If the motor runs but the drum doesn't turn, the clutch (cam ring) may not be engaged. Move the cam ring to the 'In' position. If the problem continues, a qualified technician needs to inspect and repair it.
  • R
    Robert VillaNov 5, 2025
    Why does my Champion Power Equipment 201162 motor not turn on?
    • T
      Tonya AdamsNov 5, 2025
      There are several potential reasons why the motor isn't starting: * The switch assembly might not be properly connected. Ensure it's fully inserted into the connector. * Battery cable connections could be loose. Tighten the nuts on all cable connections. * The contactor might be malfunctioning. Try tapping it to loosen the contacts or apply 12 volts directly to the coil terminals to check for proper activation (a clicking sound indicates activation). * The switch assembly could be defective and might need replacement. * The motor itself might be defective. Check for voltage at the armature port when the switch is pressed; if voltage is present, replace the motor. * Water may have entered the motor. Allow it to drain and dry, then run it in short bursts with a load until comple...

Summary

Introduction

Safety Definitions

Explains safety symbols and warnings for hazard identification.

Important Safety Instructions

Warnings and Cautions

Details essential safety warnings and cautions for winch operation.

Operation Symbols

Clutch and Terminal Symbols

Explains symbols for clutch positions and battery/winch terminals.

Controls and Features

Winch Components (Part 1)

Describes the motor, tie bars, drum, cable, braking system, gear system, and clutch.

Winch Components (Part 2)

Details hand strap, fairlead, mini-rocker switch, solenoid/contactor, mounting channel, hook, wire tap, and ties.

Parts Included

Lists all included parts, hardware, tools, and torque specifications.

Assembly

Assembling the Winch

Step-by-step instructions for mounting the winch and fairlead.

Contactor;Solenoid Location

Guidance on choosing a location and installing the contactor/solenoid.

Installing the Mini-Rocker Switch

Instructions for mounting the switch on the handlebar and routing its cable.

Wiring the Winch

Connects motor, solenoid, battery, and switch.

Test Winch Operation

Steps to verify correct connections and winch functionality.

Wiring Diagram

Illustrates the electrical connections for the winch system.

Switch Wiring Diagram

Shows the wiring schematic for the mini-rocker switch.

Operation

General Tips for Safe Operation

Provides advice on capacity, load reduction, and regular checks.

Self Recovery

Details how to use the winch for self-recovery with proper anchors.

Winching Techniques A-Z

Step-by-step guide covering planning, safety, and execution of winching.

Maintenance

Lubrication

Information on factory lubrication and rope maintenance.

Cable Assembly Replacement

Step-by-step guide for replacing the winch cable/rope.

Cable Re-spooling

Instructions on how to properly re-spool the cable onto the drum.

Specifications

Performance Specifications

Lists model, ratings, dimensions, capacities, and speeds.

Troubleshooting

Common Problems and Solutions

Addresses common issues like motor not turning or running slowly.

Warranty Information

Warranty Qualifications and Exclusions

Details warranty terms, registration, and exclusions.

Contact Information

Provides company address, customer service, and technical support numbers.

Champion Power Equipment 201162 Specifications

General IconGeneral
BrandChampion Power Equipment
Model201162
CategoryWinches
LanguageEnglish

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