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Champion 100496 - User Manual

Champion 100496
30 pages
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OWNERS MANUAL & OPERATING INSTRUCTIONS
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
REV 100496-20210608
6250 Starting Watts / 5000 Running Watts
PORTABLE GENERATOR
Recoil Start
100496
MODEL NUMBER
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Do you have a question about the Champion 100496 and is the answer not in the manual?

Summary

Introduction and Support

Champion Power Equipment Support

Contact information and support resources for the generator, including phone and website.

Manual Conventions and Safety Symbols

Safety Symbol Definitions

Explains the meaning of DANGER, WARNING, and CAUTION symbols used throughout the manual.

Safety Rules and Precautions

General Safety Precautions

Essential safety guidelines for operating the generator, covering hazards from exhaust, moving parts, electricity, and heat.

Fuel and Operation Safety

Covers safe handling of fuel, starting procedures, avoiding overloads, and general operational care to prevent damage.

Generator Controls and Features

Generator Layout and Controls

Details the main external components of the generator and their functions.

Power Panel and Instrumentation

Explains the functions of the power panel, including engine switch, intelligauge, and circuit breakers.

Included Parts

Wheel Kit Components

Lists and illustrates components of the wheel kit for generator assembly.

Accessory Parts

Lists other included items such as oil and oil funnel.

Assembly Instructions

Unpacking and Initial Setup

Steps for removing the generator from its shipping carton and preparing for assembly.

Component Installation

Guides on installing the support leg, wheel kit, and handle onto the generator.

Adding Fluids

Engine Oil Installation

Provides instructions and precautions for adding the correct type and amount of engine oil.

Fueling and Grounding

Fueling Procedure

Details the correct type of fuel and safe procedure for filling the generator's fuel tank.

Generator Grounding

Explains the importance and method of properly grounding the generator for electrical safety.

Operating the Generator

Generator Placement and Environment

Guidelines for safely positioning the generator in a well-ventilated area, away from hazards.

Protecting Sensitive Electronics

Recommendations for using surge protectors to safeguard electronic devices from voltage fluctuations.

Engine Starting Procedure

Step-by-step instructions on how to safely start the generator engine using the choke and recoil starter.

Managing Electrical Loads

Connecting and Disconnecting Loads

Procedures for safely connecting and disconnecting electrical loads to the generator.

Safe Engine Shutdown

Instructions for properly stopping the generator engine after use.

Generator Capacity and Power Management

Guidance on calculating power needs, avoiding overloads, and managing loads effectively.

High Altitude Operation

Altitude Effects and Adjustments

Explains how altitude affects engine performance and options for high altitude carburetor jets.

Routine Maintenance

Engine Oil Service

Instructions for checking and changing the engine oil, including oil type and capacity.

Ignition System Maintenance

Covers spark plug inspection, gap setting, and replacement.

Air Filter and Spark Arrester Care

Procedures for cleaning the air filter and maintaining the spark arrester for optimal performance.

General Cleaning Procedures

Guidelines for cleaning the exterior of the generator safely without using water.

Maintenance Schedule and General Care

Engine Adjustments and Service Intervals

Information on engine adjustments, governor tampering, and a detailed maintenance schedule.

Generator Cleaning and Storage

Proper methods for cleaning the generator exterior and preparing it for storage.

Technical Specifications

Engine and Generator Details

Lists engine displacement, start type, and generator wattage, phase, and frequency.

Fluid Capacities and Types

Specifies fuel capacity, recommended fuel type, and oil capacity/type.

Component Specifications

Details spark plug gap and valve clearance requirements.

Operating Temperature Guidelines

Information on optimal operating and storage temperature ranges for the generator.

Wiring Diagram

Electrical Schematics and Wire Colors

Provides a visual representation of the generator's electrical system and a key for wire colors.

Parts Diagram

Illustrated Parts Breakdown

A visual guide showing the location of all replaceable parts on the generator.

Parts List

Component Part Numbers and Descriptions

A comprehensive list of all parts, including part numbers, descriptions, and quantities.

Engine Parts Diagram

Engine Component Breakdown

An illustrated diagram of the generator's engine components for identification.

Engine Parts List

Engine Component Part Numbers

A detailed list of engine parts, their numbers, descriptions, and quantities.

Troubleshooting Guide

Common Generator Problems and Solutions

Identifies common operational issues, their causes, and recommended solutions.

Technical Support Contact

Provides contact information for further technical assistance and service.

Warranty Information

Warranty Coverage and Registration

Outlines the limited warranty period, registration requirements, and qualifications.

Warranty Terms and Exclusions

Details what is covered, exclusions, and limitations of the warranty.

Contact and Service Information

Provides address, phone numbers, and website for warranty service and support.

Emission Control System Warranty

Warranty Rights and Obligations

Explains the owner's and manufacturer's responsibilities for emission control systems.

Manufacturers Warranty Coverage

Details the warranty period and coverage for exhaust and evaporative emission parts.

Emission Control System Provisions

Warranty Applicability and Coverage

Defines the scope and period of the emission control system warranty.

Parts Repair and Replacement

Outlines procedures for repair or replacement of warranted emission-related parts.

Emission-Related Parts List

Systems Covered by Emission Warranty

Lists the systems and specific parts covered under the emission control warranty.

Obtaining Warranty Service

Instructions on how to obtain warranty service for emission-related issues.

Summary

Introduction and Support

Champion Power Equipment Support

Contact information and support resources for the generator, including phone and website.

Manual Conventions and Safety Symbols

Safety Symbol Definitions

Explains the meaning of DANGER, WARNING, and CAUTION symbols used throughout the manual.

Safety Rules and Precautions

General Safety Precautions

Essential safety guidelines for operating the generator, covering hazards from exhaust, moving parts, electricity, and heat.

Fuel and Operation Safety

Covers safe handling of fuel, starting procedures, avoiding overloads, and general operational care to prevent damage.

Generator Controls and Features

Generator Layout and Controls

Details the main external components of the generator and their functions.

Power Panel and Instrumentation

Explains the functions of the power panel, including engine switch, intelligauge, and circuit breakers.

Included Parts

Wheel Kit Components

Lists and illustrates components of the wheel kit for generator assembly.

Accessory Parts

Lists other included items such as oil and oil funnel.

Assembly Instructions

Unpacking and Initial Setup

Steps for removing the generator from its shipping carton and preparing for assembly.

Component Installation

Guides on installing the support leg, wheel kit, and handle onto the generator.

Adding Fluids

Engine Oil Installation

Provides instructions and precautions for adding the correct type and amount of engine oil.

Fueling and Grounding

Fueling Procedure

Details the correct type of fuel and safe procedure for filling the generator's fuel tank.

Generator Grounding

Explains the importance and method of properly grounding the generator for electrical safety.

Operating the Generator

Generator Placement and Environment

Guidelines for safely positioning the generator in a well-ventilated area, away from hazards.

Protecting Sensitive Electronics

Recommendations for using surge protectors to safeguard electronic devices from voltage fluctuations.

Engine Starting Procedure

Step-by-step instructions on how to safely start the generator engine using the choke and recoil starter.

Managing Electrical Loads

Connecting and Disconnecting Loads

Procedures for safely connecting and disconnecting electrical loads to the generator.

Safe Engine Shutdown

Instructions for properly stopping the generator engine after use.

Generator Capacity and Power Management

Guidance on calculating power needs, avoiding overloads, and managing loads effectively.

High Altitude Operation

Altitude Effects and Adjustments

Explains how altitude affects engine performance and options for high altitude carburetor jets.

Routine Maintenance

Engine Oil Service

Instructions for checking and changing the engine oil, including oil type and capacity.

Ignition System Maintenance

Covers spark plug inspection, gap setting, and replacement.

Air Filter and Spark Arrester Care

Procedures for cleaning the air filter and maintaining the spark arrester for optimal performance.

General Cleaning Procedures

Guidelines for cleaning the exterior of the generator safely without using water.

Maintenance Schedule and General Care

Engine Adjustments and Service Intervals

Information on engine adjustments, governor tampering, and a detailed maintenance schedule.

Generator Cleaning and Storage

Proper methods for cleaning the generator exterior and preparing it for storage.

Technical Specifications

Engine and Generator Details

Lists engine displacement, start type, and generator wattage, phase, and frequency.

Fluid Capacities and Types

Specifies fuel capacity, recommended fuel type, and oil capacity/type.

Component Specifications

Details spark plug gap and valve clearance requirements.

Operating Temperature Guidelines

Information on optimal operating and storage temperature ranges for the generator.

Wiring Diagram

Electrical Schematics and Wire Colors

Provides a visual representation of the generator's electrical system and a key for wire colors.

Parts Diagram

Illustrated Parts Breakdown

A visual guide showing the location of all replaceable parts on the generator.

Parts List

Component Part Numbers and Descriptions

A comprehensive list of all parts, including part numbers, descriptions, and quantities.

Engine Parts Diagram

Engine Component Breakdown

An illustrated diagram of the generator's engine components for identification.

Engine Parts List

Engine Component Part Numbers

A detailed list of engine parts, their numbers, descriptions, and quantities.

Troubleshooting Guide

Common Generator Problems and Solutions

Identifies common operational issues, their causes, and recommended solutions.

Technical Support Contact

Provides contact information for further technical assistance and service.

Warranty Information

Warranty Coverage and Registration

Outlines the limited warranty period, registration requirements, and qualifications.

Warranty Terms and Exclusions

Details what is covered, exclusions, and limitations of the warranty.

Contact and Service Information

Provides address, phone numbers, and website for warranty service and support.

Emission Control System Warranty

Warranty Rights and Obligations

Explains the owner's and manufacturer's responsibilities for emission control systems.

Manufacturers Warranty Coverage

Details the warranty period and coverage for exhaust and evaporative emission parts.

Emission Control System Provisions

Warranty Applicability and Coverage

Defines the scope and period of the emission control system warranty.

Parts Repair and Replacement

Outlines procedures for repair or replacement of warranted emission-related parts.

Emission-Related Parts List

Systems Covered by Emission Warranty

Lists the systems and specific parts covered under the emission control warranty.

Obtaining Warranty Service

Instructions on how to obtain warranty service for emission-related issues.

Champion 100496 Specifications

General IconGeneral
BrandChampion
Model100496
CategoryPortable Generator
LanguageEnglish

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