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Chang Fa S195 Series - User Manual

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CHANG FA
S195 SERIES
DIESEL ENGINE
OPERATION MANUAL
Please read this
operation Instructions,
before operating
Changfa Power Machinery Co.,Ltd
Changzhou, Jiangsu P.R. China
https://truckmanualshub.com/
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Summary

Precautions

General Safety Guidelines

Essential safety rules for engine operation and handling to prevent accidents and damage.

Engine Dimensions and Mounting

S195 M Engine Size and Mounting

Overall dimensions and mounting details for the S195M diesel engine.

S195 NM Engine Size and Mounting

Overall dimensions and mounting details for the S195NM diesel engine.

Section I. General Description

S195 Series Engine Overview

Introduction to the S195 SERIES diesel engine, its features, advantages, and applications.

Section II. Principal Technical Specifications

S195 Engine Model Specifications

Detailed technical specifications for S195(M), S195N(M), and S195B engine models.

Section III. Selection of Pulleys

Pulley Size Calculation Guide

Formulas and instructions for calculating and selecting appropriate pulley sizes.

Section IV. Operation and Adjustment

Engine Preparation Steps

Procedures for preparing the engine, including oil, fuel, and cooling water.

Starting the Engine Procedure

Step-by-step instructions for correctly starting the diesel engine.

Engine Stopping Procedure

Instructions on how to safely stop the diesel engine.

Valve Clearance Adjustment

Detailed steps for adjusting the engine's valve clearance.

Fuel Injection Timing Adjustment

Guide on setting the correct fuel injection timing for the engine.

Section V. Defects and Elimination

Engine Fails to Start Troubleshooting

Identifies causes for engine startup failure and provides remedies.

Engine Not Developing Full Power Troubleshooting

Addresses issues where the engine lacks power and offers solutions.

Engine Stalls Troubleshooting

Explains reasons for engine stalling and how to fix them.

Black Smoke Exhaust Troubleshooting

Diagnoses and resolves issues causing dense black smoke from the exhaust.

Other Engine Defects and Solutions

Covers miscellaneous engine defects and their corresponding solutions.

Section VI. Dismounting and Reassembly

Cooling Water Draining & Cylinder Head Removal

Steps for draining cooling water and removing the cylinder head.

Fuel Tank and Hopper Removal Procedure

Instructions for safely removing the fuel tank and hopper assembly.

Gear Casing Dismounting Instructions

Detailed steps for dismounting the engine's gear casing.

Piston Connecting Rod Assembly Dismantling

Procedure for dismantling the piston and connecting rod assembly.

Flywheel Dismantling Process

Guide on how to remove the engine's flywheel.

Crankshaft Removal and Reassembly

Steps for removing and reinstalling the engine's crankshaft.

Balancing Shafts Removal and Reassembly

Procedure for removing and reinstalling the engine's balancing shafts.

Section VII. Fitting Clearances and Wear Limits

Main Moving Parts Clearances and Limits

Table detailing standard clearances and wear limits for essential engine moving parts.

Section VIII. Engine Maintenance

Regular Maintenance Schedule and Tasks

Schedule and procedures for routine engine maintenance tasks and checks.

Section IX. Engine Preservation and Storage

Engine Preservation for Storage

Step-by-step guide for preserving the engine for long-term storage.

Fig.1 Cylinder Block Assembly

Cylinder Block Parts List

Illustrated parts list for the cylinder block assembly.

Fig.7 Fuel System

Fuel System Components List

Illustrated parts list for the engine's fuel system.

Fig 13 Fuel Injection Pump

Fuel Injection Pump Parts List

Illustrated parts list for the fuel injection pump.

Fig.15 Electrically Started Version

Electrically Started Version Parts List

Illustrated parts list for electrically started engine components.

Appendix I: Supplied Tools List

Engine Tools Inventory

A list of tools supplied with the engine for maintenance and assembly.

Appendix II: Supplied Spare Parts List

Engine Spare Parts Inventory

An inventory of spare parts provided with the engine for replacement.

Supplementary Instructions for ZS195 M Engines

Section I General Description

Introduction to the ZS195M diesel engine, highlighting electric starting modifications.

Section II Electric Starting System and Diagram

Details the components and connection diagram of the electric starting system.

Section III Operation of Electric Starting

Operating procedures and safety precautions for the electric starting system.

Section IV Modified Parts List

List of parts modified or specific to electrically started versions.

Chang Fa S195 Series Specifications

General IconGeneral
BrandChang Fa
ModelS195 Series
CategoryEngine
LanguageEnglish

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