Char-Broil THE BIG EASY 7101366 User Manual

FOR OUTDOOR USE ONLY
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your Oil-less Turkey Fryer online at
www.grillregistration.com
1-800-241-7548
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
07101366 • 42804236 • 11-20-07
OIL-LESS TURKEY FRYER
Product Manual
Model 07101366

Char-Broil THE BIG EASY 7101366 Specifications

General

Fuel Type	Propane
Cooking System	Infrared
Product Type	Outdoor Fryer
Material	Steel
Type	Turkey Fryer
Cooking Capacity	16 lbs
BTU Output	16, 000 BTU
Warranty	1-year limited warranty

Summary

Safety and Usage Precautions

General Safety and Instructions

Read and follow all safety statements, assembly instructions, and use and care directions.

Installer and Consumer Manual Handling

Installer to leave manual with consumer; consumer to keep for future reference.

Warning on Sharp Edges

Some parts may contain sharp edges. Wear protective gloves if necessary.

Gas Safety and Operation Warnings

Gas Leak Emergency Response

If gas smell: shut off, extinguish flame, move away, call fire department.

Critical Operating Dangers

Never operate unattended, keep clear of combustibles, flammable liquids, and call fire dept. for fire.

California Proposition 65 Notice

Product contains chemicals known to cause cancer, birth defects, or other reproductive harm.

Safety Symbol Explanations

Explains DANGER, WARNING, and CAUTION symbols and their meanings for user safety.

Customer Support and Registration

Product Registration and Online Services

Register online at www.grillregistration.com for satisfaction and follow-up service.

Assistance and Parts Ordering

Call 1-800-241-7548 for product assistance or warranty/non-warranty parts.

Warranty Modification Warning

Do not alter hose/valve/regulator; it voids warranty and creates fire/leak risk.

LP Cylinder Safety and Handling

LP Cylinder Storage and Transport Guidelines

Store upright, never indoors or near appliance. Use safety cap and strap.

LP Gas Properties and Hazards

LP gas is odorless, colorless, but has added odor. It is highly flammable and ignites unexpectedly.

LP Cylinder Requirements

Use 20 lb. capacity cylinders (12"x18"), DOT/CSA approved, with Type 1 valve and OPD feature.

LP Cylinder Filling Procedures

Use licensed dealers, never fill over 80%. Beware of frosty regulator indicating overfill.

Connecting and Testing the LP Cylinder

LP Cylinder Exchange and Leak Testing

Use reputable companies. Leak test cylinders outdoors with soapy water before connecting.

Connecting the Regulator to the LP Cylinder

Secure cylinder, turn knobs OFF, remove cap, hand-tighten coupling nut straight to valve.

Leak Testing and Appliance Restrictions

Final Leak Test Steps

Turn knobs OFF, connect regulator, open cylinder valve, apply soapy solution to check for leaks.

Valve Outlet Safety Warning

Do not insert tools into valve outlet or safety relief valve; may cause leaks, fire, injury, or death.

Appliance Installation Limitations

Not for boats or RVs. Do not attach to camper/motor home LP systems. Do not use until leak-tested.

Safe Operation and Environment

General Safe Usage Guidelines

Use on level, stable surface, clear area. Use mitts. Not a heater. Avoid alcohol/drugs.

Clearance and Location Requirements

Use at least 3 ft. from walls, 10 ft. from ignition sources. Never use in enclosed spaces.

Apartment Dweller Safety

Check management rules. Use outside on ground floor with clearance. Do not use on/under balconies.

Key Safety Tips

Check coupling nut. Turn off when not in use. Clean grease tray. Do not use water on grease fires.

Operation and Component Checks

Ignitor Lighting Procedure

Turn on gas, turn knob to HIGH, rapidly turn ignitor knob. Wait 5 mins if no ignition, repeat.

Burner Flame and Component Checks

Check flame height, ignitor click/spark, valve operation, and hose condition.

General Appliance Cleaning

Clean thermometer, plastic, painted, and stainless steel parts using appropriate methods.

Burner Assembly Maintenance

Spider Alert and Venturi Tube Cleaning

Spiders/insects can block venturi tubes causing flashback. Clean venturi tubes regularly.

Burner Assembly Cleaning Steps

Turn gas OFF. Remove parts. Wire brush burner, clean ports, check for damage, reassemble carefully.

Food Safety and Appliance Storage

Food Safety Best Practices

Clean hands/utensils, separate raw/cooked foods, cook thoroughly, refrigerate promptly.

Grease Tray Handling

Never use drippings from the grease tray.

Cooking Temperature Guidelines

Poultry to 165°F, beef/lamb/pork to 160°F. Use thermometer. Cook completely.

Appliance Storage Recommendations

Store upright, in dry location. Cover if outdoors. Store indoors only if LP cylinder is disconnected.

Parts Identification and List

Fryer Parts Diagram

Visual representation of all fryer components with corresponding labels.

Detailed Parts List

List of parts with keys, quantities, descriptions, and manufacturer part numbers for ordering.

Assembly Instructions - Part 1

Attaching the Legs

Turn fryer upside down. Attach legs to body using #10-24x1/2" screws. Ensure rating label leg is positioned correctly.

Installing Grease Tray Rails

Attach grease tray rails to the body using #10-24x3/8" screws and #10-24 keps nuts.

Assembly Instructions - Part 2

Control Panel and Ignitor Assembly

Attach rotary ignitor and valve to control panel using specified screws. Ensure valve is inside burner tube.

Heat Shield and Electrode Connection

Slide heat shield between fryer body and control panel. Attach spade end of ignitor wire to electrode.

Assembly Instructions - Part 3

Attaching Side Handles

Turn fryer upright. Attach side handles to fryer body using #10-24x1/2" screws.

Installing the Grease Tray

Slide the grease tray onto the installed grease tray rails.

Assembly Instructions - Part 4

Placing Cooking Components

Place cooking pot and roaster basket into fryer body. Place storage lid on top, or hang on handle.

First Use Preparation: Seasoning

Refer to seasoning supplement for first-time use. Seasoning fryer is recommended before cooking.

Emergencies and Troubleshooting - Ignition

Emergency Response Procedures

If gas leak cannot be stopped or fire occurs, call fire department. Specific causes and solutions provided.

Burner Ignition Troubleshooting

Diagnose issues like burner not lighting with ignitor (gas/electrical) and their solutions.

Troubleshooting - Flames and Gas Flow

Ignition and Flame Issues Troubleshooting

Troubleshoot ignitor clicking, match lighting, sudden gas drop, flames blowing out, or flare-ups.

Fire, Gas Flow, and Cylinder Issues

Address persistent grease fires, flashbacks, inability to fill LP cylinder, and slow cooking.

Limited Warranty Information

Warranty Coverage and Period

90-day limited warranty on manufacturing/material defects for original purchaser in US/Canada.

Warranty Exclusions and Limitations

Does not cover cosmetic issues, misuse, accidents, or parts/labor outside US/Canada.

Obtaining Warranty Service

Requires proof of purchase, registration. Contact Consumer Relations for claims and Return Authorization.

Customer Support and Safety Checklist

Contact Information for Product Support

Call 1-800-241-7548 for assistance. Do not return product to store. Ensure warranty registration.

Oil-Less Turkey Fryer Safety Checklist

Key safety points: read manual, don't overfill cylinder, check tubes, ensure OFF position, leak test.