Chicago Electric 44568 User Manual

ARC WELDER WITHARC WELDER WITH
ARC WELDER WITHARC WELDER WITH
ARC WELDER WITH
THERMAL OVERLOADTHERMAL OVERLOAD
THERMAL OVERLOADTHERMAL OVERLOAD
THERMAL OVERLOAD
ASSEMBLY AND OPERATING INSTRUCTIONS
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44568
®
Revised Cover Page 02/03

Chicago Electric 44568 Specifications

General

Input voltage	120V
Electrode size	1/16 in, 5/64 in
Electrode Size Range	1/16" - 5/32"
Amperage output	90A
Duty cycle	20% at 90A
Output Current Range	40A - 90A

Summary

Specifications and Manual Handling

Product Specifications

Details technical specifications including voltage, power, duty cycle, dimensions, and included accessories.

Manual Storage Recommendation

Advises users to keep the manual and invoice in a safe place for future reference.

Comprehensive Safety Guidelines

General Safety Precautions

Provides essential safety rules for tool operation, work area, and personal protection.

Tool Usage and Maintenance Safety

Covers safe practices for tool operation, maintenance, and avoiding hazards.

Electrical and Operational Safety

Details precautions against electric shock, damage, and improper operation.

Arc Welding Specific Hazards

Highlights dangers related to electrical shock, fumes, and radiation during arc welding.

Operation and Assembly Instructions

Unpacking and Parts Check

Guides users on checking all included parts after unpacking the welder.

Assembly Procedures

Step-by-step instructions for assembling the arc welder unit and its components.

Arc Welding Operation Steps

Details the process for connecting cables, setting current, and starting the welding arc.

Extension Cord Usage

Specifies the correct size and type of extension cord required for the welder.

Troubleshooting and Maintenance

Common Troubleshooting Scenarios

Identifies common welder issues like failure to operate or weak current and suggests remedies.

Maintenance Recommendations

Provides guidance on periodic tightening of connections and cleaning of parts.

Electrical Schematic and Parts List

Presents the electrical schematic and a detailed parts list with component identification.