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CIAT LJ 65/75 User Manual

CIAT LJ 65/75
14 pages
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ciatcooler
d'eau glacée
Packaged water chiller
Notice d’utilisation
User’s brochure
10 - 1996
N 94.47 A
condensation par air
Installation
Fonctionnement
Mise en service
Maintenance
Groupes de production
with air cooled condenser
LJ
Installation
Operation
Commissioning
Maintenance
Библиотека СОК
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CIAT LJ 65/75 Specifications

General IconGeneral
BrandCIAT
ModelLJ 65/75
CategoryChiller
LanguageEnglish

Summary

Introduction to CIATCOOLER LJ Units

Guarantee Information

Details warranty duration and coverage based on commissioning. Covers parts, labor, and travel.

Safety Warnings

Highlights risks from electrical current and refrigerant pressure. Emphasizes qualified personnel for maintenance.

Installation Precautions

Specifies requirements for unit placement, accessibility, and air circulation for proper operation.

Unit Reception and Handling

Handling and Positioning

Instructions for careful handling and keeping the unit upright during movement, with compressor on silentblocs.

Pre-Installation Checks

Checks for lifting devices, clearance for operation/maintenance, and air flow direction before mounting.

Lifting Procedure

Details on using textile slings with hooks in designated holes for safe lifting and positioning.

Pre-Lifting Checks and Shackle Placement

Check panel security before lifting; place shackles in designated holes on girders.

Connection Procedures

Duct Connection Prerequisites

Checks for air flow direction, speed, duct layout, flexible sleeves, acoustic spectrum, and sealing.

Hydraulic Circuit Requirements

Details insulation, shut-off/drain valves, cleaning ports, accessories, buffer tanks, and flexible sleeves.

Electrical Supply Requirements

Adhere to regulations, data plate specs, voltage range, and install a safety disconnect switch.

Electrical System and Control Module

Power Supply and Wiring

Factors for cable sizing, connection types, grounding, and control wiring according to standards.

Module Functions and Capabilities

Details primary functions like temperature control, diagnostics, compressor management, and remote options.

Unit Control and Safety Systems

Compressor Control Strategy

Explains compressor operation based on return water temperature and the location of the control sensor.

Electrical and Mechanical Checks

Ensures electrical terminals are tight, voltage matches specs, crankcase heater is on, and fan rotation is correct.

High and Low Pressure Pressostats

Explains the function and operation of low and high-pressure safety switches, including manual reset for HP.

Evaporator Safety Features

Evaporator Anti-Frost Sensor

Safety sensor on the evaporator outlet that monitors fluid temperature and cuts power if it drops below the set point.

Evaporator Water Flow Switch

Safety device monitoring water flow in the evaporator, cutting power if flow is insufficient.

Putting Units into Operation

Startup Sequence

Steps for powering up, checking configuration, setting temperatures, and initiating the start-up sequence.

Immediate Post-Startup Checks

Verify fan rotation, compressor discharge temperature, and safety device operation. Note common start-up issues.

Optional Condensing Pressure Control

Year-Round Operation

Details the operation of the optional condensing pressure control using a damper box and pressostatic jack.

Maintenance Schedule and Tasks

Filter Maintenance

Guides on filter cleaning, regeneration, and replacement frequency, noting limitations.

Air-Cooled Condenser Maintenance

Instructions for cleaning the air-cooled condenser using compressed air and nozzle to remove dust.

Pulley Adjustment Procedure

Control and Safety Device Settings

Chilled Water Inlet Temperature Sensor

Used for regulating power stages; consult MRS1-2.1 brochure for settings.

Chilled Water Outlet Anti-Frost Sensor

Protects the evaporator; consult MRS1-2.1 for settings and protection details.

High Pressure Pressostat (Manual Reset)

Compressor safety device; trip at 28 bar, run at 23 bar. Manual reset required.

Low Pressure Pressostat (Automatic)

Compressor safety device; trips at 1.25 bar, runs at 2.75 bar with a 120s delay.

Anti-Short Cycle Protection

Prevents frequent compressor starts; minimum 6 min between starts, max 10 starts/hour.

Operating Check List and Maintenance

Pressure and Temperature Readings

Fields for recording various operational pressure and temperature parameters.

Electrical Parameter Readings

Fields for recording nominal voltage, terminal voltage, and motor current.

Mechanical and Control Checks

Fields for recording checks on mechanical condition, electrical connections, cleaning, and control settings.

General Maintenance and Warranty Contract

Recommends bi-annual checks, keeping unit clean, and suggests a maintenance contract for warranty and proper function.

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