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CIMLINE M Series - User Manual

CIMLINE M Series
76 pages
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Sealant Melter Applicator Machine
Owner/Operator Manual
CIMLINE.COM
2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971
Part # 161698 Rev G 6/07/21
M4
DUAL
M4
M1
M2

Table of Contents

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Summary

Contacting Cimline

Cimline Dealer Network

Your local dealer is always your first point of contact.

Cimline Sales, Parts, and Warranty

Contact information for sales, parts, and warranty claims.

Personal Safety

General Operation Safety Rules

Key safety precautions for operating the melter safely.

Understanding Safety Signal Words

Explanation of DANGER, WARNING, CAUTION, and NOTICE terms.

Trailer Safety

Towing and Operation Safety

Critical safety points for towing and operating the melter trailer.

Trailer Stabilization Procedures

Steps to safely stabilize the trailer before working underneath.

M-Series Weight and Dimensions

M1 Model Specifications

Height, width, length, and base weight for the M1 model.

M2 Model Specifications

Height, width, length, and base weight for the M2 model.

M-Series Weight and Dimensions

M4 Model Specifications

Height, width, length, and base weight for the M4 model.

M4 Dual Model Specifications

Height, width, length, and base weight for the M4 Dual model.

Safety Labels and Information

Critical Safety Labels Overview

Information on hot material, crush hazard, and diesel exhaust warnings.

Maintenance Task Schedule

Table outlining daily, hourly, and yearly maintenance tasks.

Engine and Fluid Specifications

Details on engine RPM, hydraulic oil, and diesel fuel types.

M-Series Feature Overview

Main Control Panel and Indicators

Description of control panel, gauges, and ignition switch.

Key Operational Components

Overview of boom lock, loading door, wand, flow control, and port.

Fluid Level Monitoring

Function of the heat transfer oil level dipstick.

M-Series Control Panels and Their Functions

Start Up and Clean Out Procedures

Steps for starting the unit and performing clean out.

Main Control Panel Modes

Explanation of OFF, RUN, CLEAN OUT, and COOL DOWN functions.

M-Series Control Panels and Their Functions

M4 Dual Auxiliary Control Panel

Controls for the secondary pump and hose on M4 Dual models.

M-Series Manual Sub Control Panel Functions

Control Switches and Modes

Operation of main, pump, and agitator control switches.

Temperature Controls and Indicators

Details on temperature controllers and status lights.

Low Flow Control Switch

Function of the low flow switch for specific sealants.

M-Series Manual Sub Control Panel Functions Explained

Switch and Controller Operations

Detailed explanation of manual control switches and controllers.

Indicator Lights and Low Flow Function

Meaning of indicator lights and use of low flow switch.

M-Series Start Up Procedure

Loading Sealant Material

Steps for safely loading sealant material into the tank.

Engine and Control Panel Power Up

Procedure for starting the engine and powering the control panel.

Setting Flow Control

Adjusting the rotary flow control to the desired setting.

M-Series Start Up Procedure

Preparing Hose and Wand

Steps to connect and prepare the hose and wand for operation.

Heating and Setting Flow

Allowing unit to heat and setting the wand flow control.

Running the Sealing Wand

Instructions for operating the wand to begin sealing.

M-Series Clean Out; Shut Down Procedure

Clean Out Process

Steps for executing the clean out function on the control box.

Cool Down and Shut Down

Procedure for cooling the unit and shutting down the engine.

M4 Dual Hose Clean Out; Shut Down Procedure

Auxiliary Hose Clean Out Methods

Procedures for clean out with auxiliary hose in AUTO or MANUAL.

M-Series Sealant Material Tank Capacity

Material Capacity Chart

Table showing sealant tank capacity by distance to material.

M-Series Automatic Temperature Control Settings

Modifying Sealant Temperature

Instructions for adjusting the sealant temperature controller.

Heat Transfer Oil Temperature Adjustment

Procedure for adjusting heat transfer oil temperature.

M-Series Fluid and Components Specifications

Engine and Air Cleaner Specifications

Details on engine oil, fuel, and air cleaner requirements.

Melter Unit Fluid Capacities

Specifications for heat transfer oil, pump, and agitator settings.

M-Series Heat Transfer Oil Specification

ISO Grade 68 Specifications

Technical specifications for ISO Grade 68 heat transfer oil.

Oil Properties and Usage Notes

Information on oil properties, flash point, and usage recommendations.

M-Series Maintenance Schedule

Maintenance Task Frequencies

Schedule of maintenance tasks based on usage intervals.

M-Series Maintenance - Changing Heat Transfer Oil

Heat Transfer Oil Longevity and Change Intervals

Guidance on when to change heat transfer oil.

Heat Transfer Oil Change Procedure

Step-by-step instructions for replacing heat transfer oil.

Checking Heat Transfer Oil Level

Method for verifying the heat transfer oil level.

M-Series Maintenance - Sealant Material Pump

Sealant Pump Packing Maintenance

Instructions for tightening and replacing pump packing.

M-Series Maintenance - Sealant Material Plumbing

Plumbing Torque Checks and Access

Procedure for checking plumbing torque and accessing components.

M-Series Maintenance - Recirculation Valve Timing

Recirculation Valve Operation and Timing

Explanation of valve function and timing adjustment.

M-Series Maintenance - Hydraulic Oil Servicing

Hydraulic Oil Longevity and Capacity

Guidance on hydraulic oil change intervals and tank capacity.

Hydraulic System Component Identification

Part numbers for return filter, strainer, and sight gauge.

M-Series Maintenance - Hydraulic Oil Servicing

Hydraulic Oil Servicing Procedure

Detailed steps for servicing hydraulic oil, filters, and strainers.

M-Series Maintenance - Tank Burner

Owner Maintenance Tasks

Daily and regular service tasks for the tank burner.

Extended Downtime Recommendations

Advice for storing the unit for extended periods.

M-Series Maintenance - Tank Burner

Tank Burner Troubleshooting Guide

Common symptoms, causes, and solutions for burner issues.

M-Series Maintenance - Tank Burner

Igniter, Nozzle, and Electrode Maintenance

Procedures for igniter checks, nozzle servicing, and electrode adjustment.

M-Series Maintenance - Tank Burner

Controller, Air Supply, and Motor Maintenance

Details on primary controller, air setup, and motor replacement.

M-Series Maintenance - Tank Burner

Fuel Line Bleeding and Chamber Lining

Procedure for bleeding fuel lines and inspecting chamber lining.

M-Series Troubleshooting Guide

Common Equipment Malfunctions and Fixes

Troubleshooting for burner, agitator, pump, and heating issues.

M-Series Service Parts Kits (Optional)

Maintenance and Fluid Kits

Lists of maintenance, engine, hydraulic, and burner kits.

Pump Packing Set Kit

Components included in the pump packing set.

M-Series Spare Parts Kit (Optional)

Melter Spare Parts Kit Contents

List of electrical and control components in the spare parts kit.

M-Series Trailer Wiring Diagram and Parts

Trailer Wiring Harness Details

Diagram and components for the trailer harness cable.

Trailer Light Components List

Parts list for the trailer's lighting system.

M-Series Main Wiring Harness Diagram

Melter Component Harness Wiring

Diagram showing wiring connections for melter components.

M4 Dual Main Wiring Harness Diagram

M4 Dual Generator and Splitter Harnesses

Wiring diagrams for M4 Dual generator and splitter harnesses.

M-Series Control Panel Wiring Diagram

Control Panel Wiring Connections

Diagram illustrating wiring to the control panel and modules.

M-Series Control Panel Wiring Diagram

Wire Specifications Table

Details on wire number, color, function, and gauge.

M-Series Control Panel Parts

Control Panel Component Identification

List of parts and their descriptions for the control panel.

M4 Dual Auxiliary Control Panel Parts

Auxiliary Control Panel Component List

Parts for the M4 Dual auxiliary control panel.

Combustion Chamber Parts

Combustion Chamber Assembly Components

List of parts for the complete combustion chamber assembly.

Tank Burner Internal Wiring Diagram

Burner Wiring Connections and Color Codes

Diagram of internal wiring and component color codes.

Tank Burner Parts

Burner Unit Assemblies and Components

List of complete burner units and related parts.

Burner Nozzle Line Assembly Parts

Components for the burner nozzle line assembly.

M-Series Hydraulic Reservoir and Diesel Tank Parts

Hydraulic and Diesel Tank Components

Parts list for hydraulic and diesel tanks and accessories.

M-Series Single Hose Hydraulic Manifold Parts

Hydraulic Manifold Component Identification

List of parts for the single hose hydraulic manifold.

M-Series Single Hose Hydraulic Schematic

Single Hose Hydraulic System Diagram

Schematic illustrating the single hose hydraulic system.

M4 Dual Hose Hydraulic Manifold Parts

Hydraulic Manifold Component Identification

List of parts for the M4 Dual hydraulic manifold.

M4 Dual Hose Hydraulic Schematic

Dual Hose Hydraulic System Diagram

Schematic illustrating the M4 Dual hose hydraulic system.

M-Series Diesel Engine Components

Engine Mount and External Components

Parts for engine mounting, generator, belts, and exhaust.

M-Series Diesel Engine Components

Engine Core Components and Filters

List of engine, air filter, oil filter, battery, and fuel filter.

M4 Dual Hose Diesel Engine Components

Engine Mount and External Components

Parts for M4 Dual engine mounting, generator, belts, exhaust.

M4 Dual Hose Diesel Engine Components

Engine Core Components and Filters

List of M4 Dual engine, air filter, oil filter, battery, fuel filter.

M1 and M2 Sealant Material Plumbing Parts

Plumbing Assembly Identification

Diagram identifying components of the plumbing assembly.

M1 and M2 Sealant Material Plumbing Parts

Sealant Material Plumbing Part List

Detailed list of all parts for M1 and M2 plumbing.

M4 Sealant Material Plumbing Parts

Plumbing Assembly Identification

Diagram identifying components of the M4 plumbing assembly.

M4 Sealant Material Plumbing Parts

Sealant Material Plumbing Part List

Detailed list of all parts for M4 plumbing.

M4 Dual Hose Sealant Material Plumbing Parts

Plumbing Assembly Identification

Diagram identifying components of the M4 Dual plumbing assembly.

M4 Dual Hose Sealant Material Plumbing Parts

Sealant Material Plumbing Part List

Detailed list of all parts for M4 Dual plumbing.

M-Series No Drip Sealant Wand

No Drip Sealant Wand Components

List of parts for the M-Series no drip sealant wand.

M-Series Heated Wand

Heated Wand Component Identification

Parts for the M-Series heated wand and legacy version.

M-Series Legacy Sealant Wand Parts

Legacy Sealant Wand Component List

Detailed parts list for the legacy sealant wand.

M1 and M2 Agitation System Parts

M1 Agitation System Components

Parts for the M1 agitation system.

M2 Agitation System Components

Parts for the M2 agitation system.

M4 Agitation System Parts

M4 Agitation System Components

Parts for the M4 agitation system.

M-Series Miscellaneous Components and Parts

Cabinet and Trailer Components

Parts related to the cabinet, panels, and trailer lights.

M-Series Miscellaneous Components and Parts

Engine, Tank, and Hose Components

Parts for engine, tanks, hoses, and other miscellaneous items.

M4; M4 Dual Miscellaneous Components and Parts

Cabinet and Agitator Components

Parts for M4/M4 Dual cabinet panels and agitator assembly.

Optional Sealant Wand Attachments

Pivoting Shoe Attachment

Description and part number for the 2-1/2" pivoting shoe.

Sealing Disc Attachments

Description and part numbers for sealing discs.

Sealing Tip Attachments

Description and part numbers for sealing tips.

Sealing Tube Attachments

Description and part numbers for sealing tubes and reducers.

Swivel Tip Attachments

Description and part numbers for swivel tips.

Equipment Warranty

Warranty Coverage and Period

Details on warranty duration, coverage, and start date.

Warranty Exclusions and Limitations

Conditions not covered and liability limits of the warranty.

Warranty Claims Process

Procedure for submitting warranty claims and required documentation.

CIMLINE M Series Specifications

General IconGeneral
BrandCIMLINE
ModelM Series
CategoryIndustrial Equipment
LanguageEnglish

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