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Clack CB1054/EN User Manual

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BIRM Series Filter
BIRM WS1 NOV 2007 \page
1
Installation
Operation
Maintenance
Manual
Birm Filter
WS1 & WS1.5 Series Valve
Models
CB 1054/EN CB 1248/EN
CB1354/EN CF1465/WC
CB1665/WC CF1865/WC
CB 2160/WC
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Clack CB1054/EN Specifications

General IconGeneral
BrandClack
ModelCB1054/EN
CategoryWater Filtration Systems
LanguageEnglish

Summary

Unpacking and Parts Information

Unpacking Notes

Guidance on how to safely unpack the filter and keep packages sealed to prevent contamination.

Basic Parts List

Lists the essential components included with the filter, such as valve, manual, vessel, and reducers.

Handling Missing or Damaged Goods

Instructions for checking received items, reporting discrepancies to the supplier and carrier within 2 days.

Temporary Storage

General Information and Notes

Iron and Manganese Removal Process

Explains how the catalytic filter media removes iron and manganese using oxygen in the water.

Birm System Management Overview

Details the backwash process to remove deposits and mentions options for microswitches for regeneration.

Birm System Operation: Frequently Asked Questions

Addresses common questions on Birm filter operation, including iron/manganese levels, pH, and tannins.

Regeneration and Backwash

Detailed Backwash Process

Describes the two stages of backwash: upward water flow to clean media and fast rinse to resettle it.

Regeneration Control: Time Clock Settings

Explains how the time clock initiates regeneration automatically and the recommended frequency.

Pre-Installation Checks

Pre-Installation Mechanical Checks

Covers foundations, drainage, operating space, incoming water quality, pipework, and water supply requirements.

Pre-Installation Electrical Requirements

Details the 12V power supply, transformer, and fused spur outlet requirements for the filter valve.

Assembly and Installation

Mechanical Assembly and Pipework

Instructions for pipework, material, alignment, and notes on heat damage. Covers drain and overflow connections.

Filter Assembly and Valve Installation

Steps for filling the vessel with media, attaching the valve, and connecting pipework, ensuring proper alignment.

Commissioning Process

Commissioning: Introduction and Purpose

Emphasizes commissioning by trained personnel for quick and efficient plant startup.

Filter Programming: Settings and Adjustments

Details factory regeneration settings and user-adjustable parameters like influent/effluent hardness and regeneration frequency.

Step-by-Step Commissioning Procedure

Outlines steps to fill the filter, check for leaks, initiate backwash, and prepare the unit for service.

Routine Monitoring and Maintenance

Routine Monitoring: Weekly Checks

Checking treated water quality using a test kit to ensure the filter performs as required.

Routine Monitoring: Monthly Checks

Checking raw water quality, recording data, and adjusting backwash frequency based on comparisons.

Routine Monitoring: Six Monthly Checks

Performing a chlorinated backwash to remove organic buildup and checking filter media depth.

Routine Monitoring: Annual Maintenance

Inspecting and replacing the piston and internal seals, recommending a competent engineer for the task.

Troubleshooting Guide

Troubleshooting: No Flow to Service

Troubleshooting steps for lack of water flow, including checking pressure, valves, and potential media fouling.

Troubleshooting: Poor Water Quality

Diagnosing and resolving issues with water quality by checking pressure, backwash frequency, and media.

Troubleshooting: No Backwash Operation

Checks for electrical supply, fuses, program, timer motor, and drive motor operation for backwash issues.

Troubleshooting: Unsatisfactory Capacity

Solutions for reduced capacity between backwashes, including backwash frequency, media age, and flow.

Warranty and Service Information

After Sale Warranty Details

Details the parts warranty period (1 year from installation/14 months from purchase) and media exclusion.

Technical Data

Technical Data: Process and Operating Parameters

Provides flow rates, backwash flow, regeneration time, and max operating temperature for different filter models.

Technical Data: Engineering Specifications

Lists valve type, filter vessel dimensions, connections, and media quantities for specific CB filter models.

Spare Parts List

Spare Parts: WS1 Valves

Lists part numbers and descriptions for WS1 valve components like piston, riser tube, and seals.

Spare Parts: WS1.5 Valves

Lists part numbers and descriptions for WS1.5 valve components like piston, seals, and drive motor.

CE Certificate

CE Certificate: Manufacturer's Declaration

Certifies the product's design and manufacture conform to relevant EU Directives and standards.

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