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BB4500
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P/N 92974, Rev. 1
Page 117
29199
WRENCH HEX 1/2 LONG ARM
35516
HAMMER DEAD BLOW 1-3/4 DIA HEAD
29041
WRENCH END 1-1/2 (SINGLE OPEN END)
82949
BAG TOOL 14 X 5.
5 X 6 POLYESTER
T
ABLE
B-4. BB5000
TOOL
KIT
(C
ONTINUED
)
Part
number
Description
132
134
Table of Contents
Main Page
Table of Contents
7
1 Introduction
17
How to Use this Manual
17
Safety Alerts
17
General Safety Precautions
18
Machine - Specific Safety Precautions
19
Risk Assessment and Hazard Mitigation
20
Risk Assessment Checklist
21
Labels
22
Label Identification
22
BB4500-BB5000 Label Locations
23
2 Overview
27
Bb4500 Features
28
Bb5000 Features
29
Components
29
Rotational Drive Unit
29
Axial Feed Unit
30
Leadscrew
30
BB4500 Tool Heads
30
BB5000 Tool Heads
30
BB4500 Boring Bar
31
BB5000 Boring Bar
31
Spherical Bearing Mounts
32
Controls
33
Hydraulic Power Unit and Hydraulic Motors
34
BB5000 Servo Motors
35
Electric Motor
37
Air Motor
40
Pneumatic Conditioning Unit
40
Dimensions
41
Specifications
43
Electrical Specifications
44
Items Required but Not Supplied
45
3 Setup
47
Receipt and Inspection
47
Lifting and Rigging
48
Machine Assembly
48
Bar and Mounting Bracket Assembly
49
Tooling and Tool Head Assembly
51
Placing the Tool Bit into the Bar
52
Placing the Tool Head Onto the Boring Head
52
RDU and AFU Assembly
53
Axial Feed
56
Selecting the Feed Direction
56
Setting the Feed Rate
57
Automatic Feed Stop
58
Power Connection
59
Hydraulic Machines
59
BB5000 Servo Drive Machine
60
Electrical Machines
62
Pneumatic Machines
62
Bb4500-Bb5000 with Small Diameter Bars
63
4 Operation
67
Pre - Operation Checks
67
Tool Bit Selection
68
Operation
68
Starting the Machine
68
Shutdown
70
Disassembly
71
5 Maintenance
73
Maintenance Checklist
73
Approved Lubricants
74
Maintenance Tasks
75
Afu
75
Boring Bar
75
Hydraulic Power System
75
Electric Motor Assembly
76
Air Motor Assembly
76
BB5000 Servo Motor
77
4:1 RDU Gearbox
77
Cutting Fluid
77
Uality Checks
77
Troubleshooting
78
6 Storage and Shipping
79
Storage
79
Short-Term Storage
79
Long-Term Storage
79
Shipping
79
Decommissioning
80
Appendix A Bb4500 Assembly Drawings
81
Appendix Abb4500 Assembly Drawings
81
Igure A-1. Axial Feed Unit Assembly (P/N 43378)
82
Igure A-2. Axial Feed Unit Assembly Parts List (P/N 43378)
83
Igure A-3. Boring Heads Set Assembly (P/N 43576)
84
Oring Heads Set 4-10 Metric Diameter Assembly (P/N 43576)
85
Igure A-5. Boring Heads Set Diameter Assembly (P/N 43575)
86
Igure A-6. Rdu 2 Nd Gen Assembly (P/N 53912)
87
Igure A-7. Rdu 2 Nd Gen Assembly (P/N 53912)
88
Igure A-8. Hydraulic Motor Assembly (P/N 39848)
89
Igure A-9. Single Arm Mount Assembly (P/N 43262)
90
Igure A-10. Universal Mount Assembly (P/N 43267)
91
Igure A-11. Double Arm Bearing Mount Assembly (P/N 43279)
92
Arge and Small Set Cones Assembly
93
Igure A-13. Eibenstock Motor Assembly (P/N 88012)
94
Igure A-14. Eibenstock Motor Assembly -- Gen Only
95
Igure A-15. Eibenstock Motor Assembly Parts List -- Gen Only
96
Ool Kit
97
Appendix B Bb5000 Assembly Drawings
99
Appendix Bbb5000 Assembly Drawings
99
Igure B-1. Axial Feed Unit Assembly (P/N 28636)
100
Igure B-2. Axial Feed Unit Assembly Parts List (P/N 28636)
101
Igure B-3. Hd Axial Feed Unit Assembly (P/N 91518)
102
Igure B-4. Hd Axial Feed Unit Assembly Parts List (P/N 91518)
103
Igure B-5. Air Motor Ce Assembly (P/N 28697)
104
Igure B-6. Air Motor Ce Assembly (P/N 28614)
105
Igure B-7. Pneumatic Connection Assembly (P/N 15088)
106
Igure B-8. Hydraulic Motor Assembly (P/N 39848)
107
Igure B-9. Setup Cone Assembly (P/N 26383)
108
Igure B-10. Single Arm Mount Assembly (P/N 37472)
109
Igure B-11. Double Arm Mount Assembly (P/N 37473)
110
Igure B-12. Air Motor Ce Assembly (P/N 36959)
111
Igure B-13. ID Bearing Mount Assembly (P/N 46293)
112
Igure B-14. Set Cones Setup Assembly (P/N 49060)
113
Igure B-15. Servo Drive 460 Ce Assembly (P/N 52876)
114
Igure B-16. Servo Drive 460 Ce Assembly Parts List (P/N 52876)
115
Igure B-17. Rdu 12:1 Assembly (P/N 53165)
116
Igure B-18. Rdu 12:1 Assembly Parts List (P/N 53165)
117
Igure B-19. Rdu no Mount Modified Assembly (P/N 93090)
118
Igure B-20. Rdu no Mount Modified Assembly Parts List (P/N 93090)
119
Igure B-21. Servo Drive 230V Ce Assembly (P/N 54321)
120
Igure B-22. Servo Drive 230V Ce Assembly (P/N 54321)
121
Igure B-23. Servo Motor Rdu Adapter Assembly (P/N 51536)
122
Igure B-24. Servo Motor Guard Assembly (P/N 52937)
123
Igure B-25. Servo Shroud Fan Assembly (P/N 56773)
124
Igure B-26. Servo Drive Motor Non -Ce Assembly (P/N 71071)
125
Igure B-27. Servo Drive Motor Non -Ce Assembly (P/N 71072)
126
Igure B-28. Eibenstock Motor Assembly -- Gen Only
127
Igure B-29. Eibenstock Motor Assembly Parts List -- Gen Only
128
Igure B-30. Leadscrew Assembly (P/N 28654)
129
Able B-1. Bb5000 Recommended Spare Parts
130
Able B-2. Leadscrew Spare Parts
130
Able B-3. Hydraulic Metric Spare Parts
131
Able B-4. Bb5000 Tool Kit
132
Appendix Cschematics
135
Appendix Dservo Controls Adjustment
157
Appendix Esds
159
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