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CLIVET CRH-XHE2 49.4 User Manual

CLIVET CRH-XHE2 49.4
68 pages
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M07W40E16-01 18-03-2020
CRH-XHE2 49.4-110.4
Installation and
operating manual
“Roof top water cooled heat pump
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CLIVET CRH-XHE2 49.4 Specifications

General IconGeneral
CategoryHeat Pump
ModelCRH-XHE2 49.4
Cooling Capacity49.4 kW
Power Supply400V / 3Ph / 50Hz
RefrigerantR410A

Summary

General Description

1.1 Manual

Provides instructions for unit installation, use, and maintenance.

1.2 Preliminaries

Outlines requirements for qualified personnel to operate the unit.

1.3 Risk Situations

Highlights potential hazards during operation and installation.

1.4 Intended Use

Specifies the unit's designed purpose and limitations.

1.5 Installation

Details requirements for outdoor unit installation and local regulations.

1.6 Maintenance

Emphasizes planning periodic inspections to reduce costs.

1.7 Modification

Warns that modifications void warranty and manufacturer responsibility.

1.8 Breakdown/Malfunction

Instructs immediate deactivation and contacting authorized agents.

1.9 User Training

Lists key topics for user training by the installer.

1.10 Data Update

Advises checking the manufacturer's website for updated data.

1.11 Indications for the User

Guides on manual storage and recording interventions.

1.12 Unit Identification

Explains the serial number label and its information.

1.13 Serial Number

States it uniquely identifies each unit and is needed for spare parts.

1.14 Assistance Request

Instructs to note data from the serial number label for requests.

Reception and Handling

2.1 Storage

Advises observing external packaging instructions for storage.

2.2 Handling

Provides a step-by-step guide for safe unit handling and lifting.

2.3 Packaging Removing

Emphasizes careful removal of packaging to avoid unit damage.

Positioning Requirements

3.1 Functional Spaces

Details spaces needed for unit operation, maintenance, and safety.

3.2 Positioning

Lists criteria for selecting an installation place and avoiding airflow obstacles.

3.3 Safety Valve Gas Side

Installer's responsibility for drain tube installation per regulations.

3.4 Electronic Filter

Refers to Accessories section for details on the electronic filter.

Water Connections

4.1 Water Quality

Outlines water feature requirements and potential issues with inadequate quality.

4.2 Risk of Freezing

Advises on measures to prevent freezing of connections in low temperatures.

4.3 Anti-Freeze Solution

Discusses the use and implications of anti-freeze solutions.

4.4 Water Flow-Rate

Specifies requirements for project water flow rate.

4.5 Water Filter

Stresses the importance of installing an accessible water filter for cleaning.

4.6 Condensate Drain

Guides on proper disposal of condensate to avoid damage.

4.7 Operation Sequence

Details the steps for hydraulic circuit operation and filling.

4.8 Humidifier

Refers to Accessories section for humidifier details.

4.9 Hydraulic Connections

Illustrates different methods for hydraulic connections.

Aeraulic Connections

5.1 Treated Air Channelling

Covers smooth internal surfaces, thermal isolation, and diffuser placement.

Electrical Connections

6.1 Electrical Data

Explains where to find unit electrical data and matriculation plate information.

6.2 Connections

Lists essential steps for safe electrical connection procedures.

6.3 Signals / Data Lines

Provides guidelines for laying signal and data cables to avoid interference.

6.4 Power Input

Advises on fixing cables and preventing contact with hot components.

6.5 Connections Performed by Customer

Details customer-provided connections and terminal assignments.

6.6 SA5 Input

Explains settable input modes for Fan and mode control.

6.7 Computer Connection

Guides on connecting a PC for unit configuration and data access.

6.8 Remote Control

Illustrates options and distances for remote control units.

6.9 Modbus - RS485

Details cable requirements and installation for Modbus/RS485 communication.

6.10 LonWorks

Specifies cable types and specifications for LonWorks communication.

6.11 BACnet IP

Describes Ethernet connections and status indicators for BACnet IP.

Start-up Procedures

7.1 General Description

Emphasizes qualified technician involvement and pre-checks before starting.

7.2 Preliminary Checks

Lists checks for unit power supply, spaces, and components before start-up.

7.3 Start-up Sequence

Details steps for powering on the unit, including voltage and fan checks.

7.4 Refrigeration Circuit

Guides on checking the refrigeration circuit for pressure and leaks.

7.5 Water Circuit

Advises on ensuring the hydraulic system is clean, filled, and vented.

7.6 Electric Circuit

Covers grounding, conductor tightening, voltage, and phase balance checks.

7.7 Compressor Crankcase Heaters

Instructs connecting heaters 8 hours before start-up.

7.8 Voltages

Recommends checking operating temperatures and unit voltage.

7.9 Scroll Compressor

Notes that scroll compressors have only one rotation direction.

7.10 Remote Controls

Advises checking connections for remote controls and optional components.

7.11 Air Flow Setting

Guides on setting unit flow rate based on aeraulic system features.

7.12 Air Flow Management

Explains standard, ECO, and variable airflow modes.

7.13 ECO Mode

Describes ECO mode for energy saving and thermal maintenance.

7.14 Set-point Automatic Compensation

Explains how setpoints adjust automatically with outside temperature.

7.15 Ambient Pressure Control

Details unit's ability to maintain ambient pressure via outdoor air damper.

7.16 Constant Supply Airflow

Outlines standard and constant airflow options.

7.17 Fire Alarm Configuration

Explains how the unit manages fire alarm signals and related parameters.

7.18 Textile Channels

Mentions setting the start-up ramp for the supply fan.

7.19 Application for Low Outdoor Temperature

Describes features for cold climates and panel protection.

7.20 Demand Limit

Explains limiting electric power via external signal 0-10V.

7.21 Start-up Report

Guides on identifying operating conditions for long-term control.

7.22 2014/68/UE PED Directive

Explains regulations for installation verification and setting certification.

Control System

8. Control Keypad and Symbols

Explains keypad functions and operational mode symbols.

Operational Modes

Details MANUAL, AUTOMATIC, ECO, and FAN operational modes.

Setpoint Configuration

Covers manual and automatic temperature setpoint adjustments.

8.1 Parameters Menu

Guides on accessing and modifying unit parameters via password.

8.2 Status Menu

Explains how to access and view various unit status indicators.

8.3 Date and Hour Settings

Details procedures for setting date, time, and format.

8.4 Button Lock Function

Describes how to lock/unlock keypad buttons.

8.5 Alarm Visualization

Guides on viewing and identifying ongoing alarms.

8.6 Scheduler Operation

Explains how to enable and set up weekly schedules for unit operation.

8.7 Service Keypad Operations

Outlines common operations via the service keypad and display meanings.

8.8 Display Meaning

Defines various display elements and their meanings.

8.9 Common Operations

Summarizes basic operations like ON/OFF, mode, and setpoint changes.

8.10 Main Menu Navigation

Illustrates navigation through the main menu for unit settings.

8.11 Scheduler Setup

Details setting up daily events and values for the scheduler.

8.12 Keyboard Settings

Guides on configuring HMI settings like backlight and contrast.

8.13 Alarm Visualization and Reset

Explains visualizing, resetting alarms, and managing passwords.

Alarm Log Reset Procedures

Details steps for resetting the alarm log and accessing management options.

8.14 Installer Main Menu

Describes the installer access menu and available parameters.

8.15 Alarm Tab 1

Lists unit alarms with their IDs, descriptions, and reset types.

Alarm Tab 2

Continues the list of unit alarms and their reset methods.

Status Tab 1

Details unit statuses, input/output variables, and their descriptions.

Status Tab 2

Lists thermoregulator statuses, parameters, and their functions.

Status Tab 3

Provides status information for circuit components and temperature sensors.

Status Tab 4

Lists statuses related to compressor discharge, source, and pressure sensors.

Status Tab 5

Details EEV valve status, communication protocols, and input statuses.

Maintenance Procedures

9.1 General Description

Emphasizes maintenance by authorized centers for efficiency and longevity.

9.2 Inspections Frequency

Recommends periodic inspections based on unit usage frequency.

9.3 Unit Booklet

Advises creating a booklet to record unit interventions and troubleshooting.

9.4 Standby Mode

Guides on preparing the unit for long periods of inactivity.

9.5 Outdoor Air Coil Cleaning

Highlights the importance of cleaning coils to prevent microorganism growth.

9.6 Condensation Collection Basin

Stresses periodical cleaning of the basin to prevent clogging.

9.7 G4 Folded Air Filters

Details procedures for filter cleaning and replacement.

9.8 High Efficiency Air Filter

Refers to Accessories section for high efficiency air filter details.

9.9 Water Side Exchanger

Advises checking and cleaning the exchanger for optimal thermal exchange.

9.10 Crankcase Heater

Specifies checking the closure and operation of crankcase heaters.

9.11 Copeland Scroll Compressor

Mentions advanced scroll temperature protection features.

9.12 Electric Heaters

Advises checking the cleaning state, fastening, and corrosion of heaters.

9.13 Humidifier

Refers to Accessories section for humidifier details.

Fan Access

Illustrates how to access supply and exhaust fans.

Water Circuit Access

Shows how to access the unit's water circuit components.

Accessories and Configurations

10.1 Configurations

Describes different unit configurations based on fan sections.

10.2 Hydraulic Pipework for Constant Flow-Rate

Illustrates hydraulic arrangements for constant flow-rate systems.

10.3 Hydraulic Pipework for Variable Flow-Rate

Illustrates hydraulic arrangements for variable flow-rate systems.

10.4 Hydraulic Pipework for Disposable Water System

Shows hydraulic arrangements for systems with disposable water.

10.5 Heater Humidifier

Covers humidifier connection, start-up, and maintenance.

10.6 Immersed Electrode Humidifier

Details supply water requirements and periodic checks for humidifiers.

10.7 Electronic Filters

Explains filter operation, maintenance materials, and ionisation wire care.

10.8 F7 Highly Efficient Filters

Guides on replacing pocket filters and disposing of old ones.

Decommissioning

11.1 Disconnecting

Outlines procedures for safely disconnecting the unit.

11.2 Dismantling and Disposal

Mandates sending the unit to authorized centers for dismantling.

11.3 Directive EC RAEE

Explains regulations for proper disposal of electrical and electronic equipment.

Residual Risks

General Description

Identifies common situations that could pose risks to people or things.

Handling Risks

Warns about risks during unit handling without proper precautions.

Installation Risks

Highlights potential issues like leaks, shocks, and poor operation from incorrect installation.

General Safety Precautions

Covers risks from smoke, burns, and non-qualified maintenance personnel.

Electrical Safety

Details risks of shocks, fires, and electrocution from improper electrical work.

Mechanical Moving Parts Risks

Warns about injuries from contact with transmissions or fans.

Refrigerant Risks

Addresses hazards from refrigerant expulsion and leaks.

Hydraulic Risks

Covers risks of leaks and water projection from tubing defects.

Technical Information

General Technical Data

Provides cooling and heating capacities, power inputs, and efficiency ratings.

Sound Levels

Lists sound power and pressure levels across different octave bands.

Operating Range

Cooling Operating Range

Shows the unit's operating limits for cooling based on air and water temperatures.

Heating Operating Range

Displays the unit's operating limits for heating based on air and water temperatures.

Dimensional Drawings and Specifications

Configuration Dimensions and Weights (49.4-54.4)

Provides dimensions and weights for configurations 49.4-54.4.

Configuration Dimensions and Weights (60.4-80.4)

Provides dimensions and weights for configurations 60.4-80.4.

Configuration Dimensions and Weights (90.4-110.4)

Provides dimensions and weights for configurations 90.4-110.4.

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