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Club Car ONWARD 4 PASSENGER GASOLINE User Manual

Club Car ONWARD 4 PASSENGER GASOLINE
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ONWARD 4 PASSENGER GASOLINE
Operators Manual
APPLICABLE TO ONWARD 4 PASSENGER ECH440 GASOLINE
VEHICLES WITH SERIAL PREFIX OF BS

Table of Contents

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Club Car ONWARD 4 PASSENGER GASOLINE Specifications

General IconGeneral
BrandClub Car
ModelONWARD 4 PASSENGER GASOLINE
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction

Vehicle Ownership

Guidelines for vehicle owners, registration, and manual transfer.

California Proposition 65

Warning about chemical exposure from vehicle operation and maintenance.

Approved Dealers and Distributors

Company Contact Information

Contact details for written correspondence with Club Car.

Satisfaction and Feedback

Instructions on how to provide feedback via survey.

Notices

Vehicle Model and Serial Number

Location and identification of vehicle serial number components.

Vehicle Modifications

Warnings and guidelines regarding vehicle modifications.

Governmental and Industry Standards

American National Standards Institutes ANSI Z135

Compliance with PTV safety standards.

U.S.A. Federal Vehicle Safety Standards

Non-compliance with FMVSS for automobiles and low-speed vehicles.

Safety Information

General Safety Information

General guidelines for vehicle operation and safety adherence.

Practice Safety

Warnings about rotating parts, hot surfaces, and safety decals.

Safety Signal Words

Explanation of signal words (DANGER, WARNING, CAUTION, NOTICE).

Safety Committee

Recommendation for a safety committee and its objectives.

Vehicle Safety Information

Critical safety warnings regarding vehicle operation.

Vehicle Safety and Compliance Decals

Importance of safety decals and cleaning instructions.

Operating Instructions

Step-by-step guide for vehicle operation.

Vehicle Safety Features

Information on the multi-purpose buzzer and battery safety.

Battery Safety Information

Warnings and precautions regarding battery handling and hazards.

Battery International Safety Symbols

Explanation of international safety symbols for batteries.

Lead-Acid Battery Recycling

Information on safe disposal and recycling of lead-acid batteries.

Indicators, Gauges, and Displays

Indicator, Gauge, and Display Locations

Diagram showing the location of indicators and gauges.

Fuel Gauge/Hour Meter

Explanation of the fuel gauge and hour meter functions.

Low Oil Warning Light

Warning about the low oil light and potential engine damage.

Malfunction Indicator Light (MIL)

Explanation of the Malfunction Indicator Light (MIL) and its status.

Vehicle Controls

Vehicle Controls Locator

Diagram showing the location of various vehicle controls.

Accelerator Pedal

Description of the accelerator pedal's function.

Brake Pedal

Description of the brake pedal's function.

Forward / Neutral / Reverse Control (FNR)

Warning regarding shifting the FNR control.

Hazard Light Switch

Function of the hazard light switch.

Headlight Switch

Function of the headlight switch.

Horn

How to operate the horn.

Key Switch

Warning about using the key switch in emergencies.

Maintenance/Operate Switch

Function and use of the maintenance/operate switch.

Park Brake

Warnings and instructions for engaging the park brake.

Turn Signal Lever

Function of the turn signal lever.

Vehicle Features

Vehicle Features Listed

Indicates features are standard and optional.

Fold-Down Rear Seat

Description of the fold-down rear seat's purpose.

USB Receptacle

Details on the USB receptacle's power and charging capabilities.

Vehicle Specifications

Dimensions

Illustration showing vehicle dimensions.

Dimensions

Detailed measurements of the vehicle's length, width, height, etc.

Performance

Specifications for forward speed and turning radius.

Gasoline Engine

Specifications for horsepower, fuel type, and capacity.

Battery

Details on battery type and quantity.

Noise and Vibration

Measured noise and vibration levels.

Transaxle

Information on transaxle fluid capacity.

Vehicle Weights and Load Capacities

Warnings regarding exceeding vehicle capacities.

Vehicle Weights and Load Capacities

Detailed table of vehicle weights and load capacities.

Definitions

Explanations of terms related to vehicle weights and capacities.

Vehicle Operation

Daily Pre-Operational Safety and Performance Checks

Importance of daily checks for vehicle condition.

Vehicle Operations Hazard Statements

General warnings and precautions for operating the vehicle.

Daily Pre-Operational Safety Checklist

Detailed checklist for general, decals, tires, battery, etc.

Vehicle Performance Inspection

Steps to inspect vehicle ride, steering, and braking.

Vehicle Movement

Overview of vehicle operation and engine start.

Engine Start

Warnings and steps for starting the engine.

Turn Off Engine

Steps to safely turn off the engine.

Forward Movement

Warnings and steps for moving the vehicle forward.

Reverse Movement

Warnings and steps for moving the vehicle in reverse.

Slow or Stop the Vehicle

How to slow down or stop the vehicle.

Park the Vehicle

Steps to park the vehicle safely.

Driving Conditions

Introduction to various driving conditions.

Uphill Slope

Precautions and warnings for driving on uphill slopes.

Side Hill Slope

Precautions and warnings for driving on side hill slopes.

Downhill Slope

Precautions and warnings for driving on downhill slopes.

Over Obstacles

Precautions for driving over obstacles.

Night Time

Warnings and precautions for operating at night.

Through Water

Warnings and precautions for driving through water.

With Cargo

Warnings and precautions when operating the vehicle with cargo.

Vehicle Maintenance

Vehicle Maintenance Hazard Statements

General warnings related to vehicle maintenance.

Disable the Vehicle

Steps to safely disable the vehicle before maintenance.

Vehicle Cleaning

Instructions for cleaning the windshield, exterior, and interior.

Maintenance Schedule

Overview of the preventive maintenance program.

Maintenance Service Schedule

Table detailing daily and monthly maintenance tasks.

Maintenance Tasks

Schedule for 50, 100, 200 hour/month tasks.

Air Filter

Instructions for air filter removal and installation.

Engine Oil

Information on engine oil viscosity.

Engine Oil Level Inspection

Procedure to check engine oil level.

Engine Oil Replacement

Warning about changing hot engine oil.

Add Engine Oil

Steps to add engine oil and warnings.

Refuel

Safety warnings and procedure for refueling the vehicle.

Lift the Vehicle

Warning regarding lifting the vehicle with cargo.

Lower the Vehicle

Instructions for lowering the vehicle.

Spark Plug

Instructions for spark plug removal and installation.

Tire Pressure Measurement

Procedure to measure tire pressure.

Wheel Assembly

Instructions for wheel assembly removal and installation.

Battery Maintenance

Battery Cleaning

Steps for cleaning the battery and terminals.

Battery Charging

Warnings and procedures for battery charging.

Jump Start with Battery Charger

Warnings and steps for jump-starting with a charger.

Battery Electrical Connection

Procedures for disconnecting and connecting the battery.

Transport and Tow

Prepare the Vehicle to be Towed

Steps to prepare the vehicle for towing.

Towing a Trailer or Vehicle

Warnings and precautions for towing.

Tow the Vehicle with Approved Tow Vehicle

Warnings for towing with an approved vehicle.

Vehicle Transport Preparation

Detailed steps for preparing the vehicle for transport on a trailer.

Vehicle Transport Recovery

Steps for recovering the vehicle from a trailer.

Extended Storage

Extended Storage Preparation

Overview of preparing the vehicle for extended storage.

Return to Service from Extended Storage

Steps to return the vehicle to service after storage.

Warranties

Limited Warranty

Overview of the limited warranty coverage.

How to Make a Warranty Claim

Procedure for making a warranty claim.

Federal Emissions Component Defect Warranty

Details on the federal emissions warranty coverage and period.

Warranty Service

How to obtain warranty service.

California Evaporative Emission Control Warranty Statement

Explanation of the California evaporative emission warranty.

Owner's Warranty Responsibilities

Owner's responsibilities for maintenance and presenting the vehicle.

Evaporative Emissions Warranty Parts List

List of parts covered under evaporative emissions warranty.

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