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General| Brand | Club Car |
|---|---|
| Model | IQ PLUS 2008 |
| Category | Utility Vehicle |
| Language | English |
General safety warnings applicable to maintenance procedures.
Procedures for safely disabling the vehicle before servicing.
Steps to safely disconnect the vehicle's battery system.
Steps for safely reconnecting the vehicle's battery system.
Overview of preventive maintenance importance and procedures.
Recommended maintenance tasks at regular intervals.
Schedule for lubricating vehicle components.
Overview of the IQ Plus vehicle's electrical system.
Schematics illustrating vehicle electrical connections.
Guidance for diagnosing and resolving electrical issues.
Step-by-step instructions for testing electrical components.
An index listing available test procedures for electrical systems.
Information on the diagnostic tool for retrieving vehicle data.
Instructions for accessing data using the CDM tool.
Troubleshooting steps for issues with the CDM.
Steps to connect the diagnostic handset to the vehicle.
Initial screen information displayed after connecting the handset.
How to navigate and operate the IQDM handset menus.
Real-time vehicle parameter monitoring for troubleshooting.
Displays faults detected by the speed controller.
Accesses functions for transferring settings and cloning controllers.
Displays speed controller model, serial number, and software version.
Settings for LCD contrast and handset information.
Component information and testing for the vehicle's key switch.
Component details and testing for the directional switch.
Component details and testing for the tow/run switch.
Information and testing for the vehicle's circuit breaker.
Key component for throttle input and motor control.
Component information and testing for the reverse warning buzzer.
Information on the cover protecting the speed controller.
Component information and testing for the main contactor solenoid.
Information and testing for the vehicle's onboard computer.
Key component managing motor speed and power.
Component information and testing for the charging port.
Information on the fuse link for the charger receptacle.
Component information and testing for the battery warning indicator.
Details on ferrite beads for EMC compliance on specific vehicles.
Explains differences between EV and automotive batteries.
Step-by-step guide for replacing vehicle batteries.
Essential practices for maintaining battery health and longevity.
Regular steps to keep batteries in optimal operating condition.
Factors affecting battery self-discharge and prevention.
How to check and maintain the correct electrolyte level.
Importance of water purity for battery maintenance.
Effects of vibration and proper tightening of hold-downs.
Guidelines for proper battery charging procedures.
Explains reasons for charger auto-shutoff and potential fixes.
Consequences of fully discharging batteries and recommendations.
Impact of early excessive discharge on new batteries.
Checks for sufficient AC power supply for charging.
Strategy for rotating vehicle usage to balance battery wear.
Tips for managing vehicle and charger assignments for troubleshooting.
A diagnostic chart to identify battery problems.
Overview of the IQ Plus vehicle's 3.7 HP motor.
Tests performed on the motor without disassembly.
Step-by-step procedure for removing the motor.
Instructions for taking the motor apart for inspection.
Procedures for testing and inspecting motor parts.
Detailed inspection and testing of the motor armature.
Inspection of the motor frame and field windings for damage.
Inspection of motor brushes, springs, and insulators.
Procedures for motor reconditioning by qualified technicians.
Instructions for reassembling the motor after service.
Steps for installing the motor back into the vehicle.
Procedures for lubricating the transaxle.
Information on the transaxle's axle bearing and shaft.
Details on the axle shaft and its related components.
Information regarding the transaxle axle bearing.
General information about the transaxle unit.
Step-by-step guide for removing the transaxle.
Procedures for disassembling, inspecting, and reassembling the transaxle.
Detailed steps for transaxle disassembly and inspection.
Instructions for reassembling the transaxle.
Steps for installing the transaxle into the vehicle.
Steps to connect the diagnostic handset to the vehicle.
Accesses settings for vehicle speed and acceleration.
Allows adjustment of the vehicle's top speed settings.
Enables or disables faster vehicle acceleration.
Configures motor braking behavior when the pedal is released.
Fine-tunes vehicle speed calibration settings.
Codes required to activate advanced programming modes.
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