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General| Brand | Club Car |
|---|---|
| Model | IQ PLUS SYSTEM |
| Category | Utility Vehicle |
| Language | English |
Safety statements for vehicle operation, repair, and servicing.
Importance of preventive maintenance for trouble-free performance and avoiding downtime.
Schedule of maintenance tasks based on regular intervals and service hours.
Schedule for lubrication points and recommended lubricants based on intervals.
Overview of the IQ Plus System 48-volt electrical system and its features.
Electrical wiring diagrams for different vehicle models.
Guidance on identifying and resolving operating difficulties using troubleshooting guides.
Using the IQDM handset for troubleshooting vehicle issues.
Guide for troubleshooting vehicle symptoms using an IQDM handset.
Second guide for troubleshooting vehicle operation issues.
Procedures for testing the IQ Plus electrical system components.
List of available test procedures for system components.
Procedure to check battery voltage using IQDM or multimeter.
Procedure to test the solenoid lockout circuit of the onboard computer.
Procedure to test the activating coil of the solenoid.
Procedure to test the voltage of the Motor Controller Output Regulator (MCOR).
Procedure to test voltage at motor terminals A1 and A2.
Procedure to test the Tow/Run switch.
Procedure to test the circuit breaker.
Procedure to test battery pack voltage while under load.
Procedure to test the key switch and MCOR limit switch circuit.
Procedure for testing the 24-pin connector at the speed controller.
Information on using the CDM for retrieving data from the onboard computer.
Flowchart for troubleshooting communication issues between CDM and OBC.
Instructions for connecting the IQDM handset to the vehicle's diagnostic jack.
Describes the initial menu displayed after connecting the IQDM handset.
Explains how to navigate through the IQDM handset menus.
Accesses settings for custom speed controller configurations.
Displays real-time vehicle parameters for troubleshooting.
Displays recorded faults from the speed controller history.
Accesses and displays detected faults from the speed controller.
Displays all detected faults stored in the speed controller memory.
Describes how the speed controller attempts to recover from detected faults.
Provides detailed descriptions of various faults detected by the controller.
Procedure to clear the fault history after repairs.
Troubleshooting guide for issues with the IQDM Series 2 handset.
Test procedures for the IQDM-P Series 2 handset and related vehicle components.
Information on testing and removing/installing the key switch.
Information on testing, removal, and installation of the F/R switch.
Information on testing, removal, and installation of the Tow/Run switch.
Information on testing, removal, and installation of the circuit breaker.
Information on testing, removal, and installation of the MCOR.
Information on testing, removal, and installation of the reverse buzzer.
Instructions for removing and installing the speed controller cover.
Information on testing, removal, and installation of the solenoid.
Information on testing, removal, and installation of the Onboard Computer (OBC).
Information on testing, removal, and installation of the speed controller.
Information on inspecting, removing, and installing the charger receptacle.
Information on removing and installing the receptacle fuse link.
Information on testing, removal, and installation of the battery warning light.
Explains the difference between Club Car deep-cycle and automotive SLI batteries.
General safety warnings and procedures for replacing batteries.
Safety warnings and procedures for maintaining battery connections.
Steps for keeping batteries in sound operating condition.
Procedure for checking and maintaining proper electrolyte levels.
Table of allowable mineral content in battery water.
Importance of proper battery hold-downs to prevent vibration damage.
General information and cautions regarding battery charging.
Warning against discharging batteries to the point of no operation.
Flowchart for diagnosing battery problems.
Overview of four battery testing procedures.
Procedure to measure the specific gravity of battery electrolyte.
Procedure to simulate vehicle operating conditions by drawing current.
Guidelines for storing batteries during off-season or maintenance.
Tests that can be performed on the motor without disassembly.
Steps for removing the motor from the vehicle.
Steps for disassembling the motor.
Inspecting motor brushes, springs, and terminal insulators.
Procedures for testing and inspecting motor components.
Visual inspection and testing of the motor armature.
Inspecting the motor frame and field windings for damage.
Procedure to inspect the motor bearings for wear and damage.
Procedure to inspect the speed sensor magnet for wear or damage.
Procedures for motor reconditioning by a qualified technician.
Steps for assembling the motor after reconditioning.
Steps for installing the motor onto the transaxle.
Information on transaxle lubrication points and procedures.
Information on axle bearing and shaft maintenance.
Procedures for removing and installing the axle shaft and oil seal.
Information on the axle bearing and replacement.
Steps for removing the transaxle from the vehicle.
Procedures for disassembling, inspecting, and assembling the transaxle.
Steps for assembling the transaxle components.
Steps for installing the transaxle onto the vehicle.
Instructions for connecting the IQDM handset to the vehicle.
Accesses programmable parameters for the speed controller.
Allows adjustment of the vehicle's top speed setting.
Option to enable or disable fast acceleration feature.
Options for motor braking when the accelerator pedal is released.
Fine-tunes vehicle speed by adjusting calibration settings.
Codes used to activate Mode 2 functions in the programming menu.
Accesses functions like transferring settings or cloning controllers.
Transfers speed controller settings to the handset for cloning.
Transfers stored settings from the handset to the vehicle's controller.
Reverts speed controller settings to original values from the session.
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